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High-Performance Gear Cutting Machine with 300mm Workpiece Capacity1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Introducing the CNC Gear Cutting Machine, an engineering marvel crafted for precision and excellence! Specially designed to cut internal tooth profiles with unparalleled accuracy, this machine stands as a beacon of innovation in the gear manufacturing industry. Gear grinding, a vital process for achieving precision, is expertly conducted by this machine, ensuring gears meet the highest standards demanded by sectors like automotive, aerospace, and manufacturing.1. Machine Bed and Base: Built with resilience and stability in mind, the machine boasts a robust and rigid bed or base, meticulously crafted from premium cast iron or steel. This solid construction not only guarantees stability but also significantly reduces vibrations during the meticulous gear grinding process, thus ensuring unmatched precision.2. Internal Gear Grinding: Engineered with precision, the machine is tailor-made for the intricate art of internal gear tooth grinding. It excels in crafting accurate tooth profiles, perfect involute shapes, and precise gear geometries, all within the internal bore of the workpiece, elevating the quality of each gear produced.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Equipped with a cutting-edge workholding mechanism, this machine uses chucks or fixtures to firmly secure the workpiece, enabling flawless grinding. The adaptable rotating spindle or fixture accommodates various workpiece sizes and types, ensuring versatility and efficiency.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .The machine is outfitted with a state-of-the-art grinding wheel, specifically chosen for internal gear grinding. These wheels, composed of diamond or CBN (cubic boron nitride) abrasives, are engineered to precisely sculpt the internal gear teeth, achieving superior precision and quality.5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the core of this machine lies its sophisticated computer numerical control (CNC) system. Masterfully interpreting G-code instructions, it precisely orchestrates tool movement, workpiece rotation, and feed rates, empowering the machine to perform complex gear grinding operations and deliver unparalleled automation.6. Axis Movements: Incorporating advanced technology, the machine is equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes). These axes meticulously control the grinding wheel's position and orientation, ensuring the precise grinding of internal gear teeth with unrivaled precision.7. Coolant System: The machine features a highly efficient coolant system designed to effectively dissipate heat generated during grinding. By flushing away grinding swarf (metal particles), the coolant extends the wheel's lifespan and enhances the surface finish of the gears, optimizing performance.8. Measurement and Probing: Some machines are equipped with advanced measurement and probing systems that meticulously inspect workpieces, measure dimensions, and ensure that grinding accuracy is maintained to the highest standards, thus ensuring superior quality in every gear.9. Safety Features: Prioritizing operator safety, internal gear grinding machines are outfitted with advanced safety features, including protective enclosures, interlocks, and emergency stop buttons, creating a safe and secure working environment.10. Automation Compatibility: Designed for the future, these machines offer seamless integration into automated manufacturing systems, enabling continuous and unmanned operations, thereby enhancing productivity and efficiency on the production floor.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H model Hydraulic Gear Hobbing Machine - Precision Engineering at its FinestY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically located in the bustling epicenter of Zhengzhou, the vibrant heart of China. Boasting a wealth of experience in the realm of machinery exports, we are empowered to deliver products of unwavering quality, complemented by an unmatched standard of service excellence. Our expertise extends to crafting pioneering solutions for our clients, ensuring not only the steadfastness of our products but also delivering exceptional customer service that goes above and beyond expectations.At Henan Rowdai, we proudly serve the international market with an expansive array of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more, each designed to meet diverse industrial needs. We specialize in offering a vast selection of state-of-the-art machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and an extensive range of machine tool accessories. Our team comprises highly skilled engineers with a wealth of experience, dedicated to achieving precision and technical excellence in every project they undertake. Our engineers possess the expertise to meticulously inspect goods before shipment, as well as the proficiency to oversee every facet of the production process, ensuring flawless execution. Our expert team, enriched with extensive years of knowledge, undergoes rigorous professional training to guarantee unparalleled customer support and exemplary product quality assurance. Our esteemed engineers, as representatives of our company, conduct comprehensive inspections and meticulously oversee the entire production process, ensuring impeccable quality control at every stage. Our devoted engineers meticulously inspect goods prior to shipping and diligently monitor the production process, steadfastly upholding the pinnacle of quality standards. With an unwavering focus on excellence, we diligently oversee every aspect of production, from the initial stages to the final delivery, ensuring seamless operations and unparalleled customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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