IPDB › China Industry › Industrial Equipment & Components › Industrial Pipeline Pipes
High-Performance Rubber Lined Elbows with Wear and Corrosion Resistance1
Industrial Pipeline Pipes, Rubber Tube Elbows, Corrosion Resistant Tubing
Cores (Shanghai) New Materials Co., Ltd
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Product Description Product DescriptionKey FeaturesSuperior Wear ResistanceEngineered with advanced rubber lining technology to withstand abrasive materials in high-velocity flow systems, reducing maintenance costs and extending service lifeIdeal for applications in mining, chemical processing, and slurry transportation.Exceptional Corrosion ResistanceLined with chemically resistant rubber compounds (e.g., natural rubber, neoprene, or EPDM) to protect against acids, alkalis, and other corrosive mediaSuitable for wastewater treatment, marine environments, and industrial piping systems.Durable ConstructionCombines a robust outer metal shell (carbon steel or stainless steel) with an inner elastomeric lining for structural integrity and flexibilityResists deformation under high pressure and temperature fluctuations.Customizable DesignsAvailable in various angles (45°, 90°, 180°), sizes (DN50 to DN1000), and lining thicknesses (6-20 mm) to meet specific operational requirementsEasy Installation & MaintenanceLightweight compared to fully metallic alternatives, reducing installation complexity.Lining can be replaced without dismantling the entire pipeline system, minimizing downtime Technical SpecificationsMaterial Options:Outer Shell: Carbon steel (ASTM A234), Stainless steel (ASTM A403)Lining: Natural rubber, EPDM, Neoprene, Nitrile, or Hypalon (customizable)Temperature Range: -20°C to +120°C (depending on lining material)Pressure Rating: Up to 16 bar (PN16)Standards Compliance: ISO 9001, ASTM, DIN, and ASME certifications ApplicationsIndustrial Pipelines: Slurry transport, chemical processing, and power plantsMining & Mineral Processing: Abrasion-resistant handling of ores and tailings.Water Treatment: Corrosion-resistant solutions for acidic or alkaline effluent systemsMarine & Offshore: Saltwater and hydrocarbon resistance for shipbuilding and oil rigs. Advantages Over CompetitorsExtended Lifespan: Combines wear-resistant rubber with high-strength metal, outperforming traditional PVC or ceramic-lined elbows.Cost-Effective: Reduced replacement frequency and lower energy consumption due to smooth inner surface minimizing flow resistanceEco-Friendly Options: Bio-based polymer linings available for sustainable industrial applications Quality AssuranceRigorous testing includes hydrostatic pressure tests, adhesion checks, and wear simulation to ensure compliance with international standardsThird-party inspection reports and material certifications provided upon request. Packaging & DeliveryStandard export packaging (wooden crates or pallets).Lead Time: 15-30 days (depending on order quantity and customization). Why Choose Us?Over 20 years of expertise in manufacturing industrial rubber-lined products.OEM/ODM support with rapid prototyping and technical consultation Contact Us Today for customized quotes or technical specifications! Detailed PhotosPackaging & ShippingFAQ1. What are the key advantages of rubber-lined elbows over traditional metal or ceramic alternatives?Wear & Corrosion Resistance: The rubber lining protects against abrasion and chemical attack, significantly extending lifespan in harsh environments (e.g., mining slurries, acidic effluents).Cost Efficiency: Lower maintenance costs due to replaceable linings and reduced downtime.Lightweight Design: Easier installation compared to solid metal or ceramic elbows.2. How do I choose the right lining material (Natural Rubber, EPDM, Neoprene, etc.)?Natural Rubber: Best for general abrasion resistance (slurries, minerals).EPDM: Resists heat (up to 120°C) and chemicals like acids/alkalis.Neoprene/Hypalon: Ideal for oil, solvents, or ozone exposure.Contact us for a material selection guide based on your media type and operating conditions.3. What is the maximum temperature and pressure your elbows can handle?Temperature: -20°C to +120°C (varies by lining material; EPDM handles higher temperatures).Pressure: Up to 16 bar (PN16). Special designs available for higher pressures.4. Can I customize the elbow's size, angle, or lining thickness?Yes! We offer:Angles: 45°, 90°, 180°, or custom bends.Sizes: DN50 to DN1000 (2" to 40").Lining Thickness: 6-20 mm (optimized for wear resistance vs. flow efficiency).5. How is the rubber lining bonded to the metal shell?Our linings undergo vulcanization bonding, ensuring strong adhesion even under extreme pressure/temperature. Quality is verified through ASTM D429 adhesion tests.6. Are your products certified for international standards?Yes! We comply with ISO 9001, ASME B16.9, and DIN standards. Certificates (e.g., material test reports, hydrostatic test records) are provided upon request.7. What is the typical lifespan of these elbows?Depends on application severity, but generally 2-5 years in high-abrasion environments. Regular inspections can further extend service life.8. How do I install and maintain rubber-lined elbows?Installation: Avoid sharp impacts during handling. Use compatible gaskets and align pipes properly to prevent lining damage.Maintenance: Monitor lining wear through inspection ports (optional). Replace linings without dismantling the entire pipeline.9. Do you offer eco-friendly options?Yes! Bio-based polymer linings are available for industries prioritizing sustainability (e.g., food processing, green energy).10. What is the lead time for orders?Standard orders: 15-30 days. Customized projects may require additional time (confirmed upon inquiry).11. Can you provide samples or prototyping services?Yes! Samples are available for testing. We also offer rapid prototyping for custom designs (lead time: 7-10 days).12. What packaging do you use for export?Standard: Wooden crates with moisture-proof film. Anti-corrosion coatings applied for sea freight.
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