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Industrial Anode Refining Furnace for High-Performance Metal Applications1
Boiler Furnace, Industrial Furnace, Anode Refining Furnace
Luoyang Heli Automation Equipment Co., Ltd.
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Product DescriptionInnovative Rotary Anode Refining Furnace for Superior Metal ProcessingThis rotary anode refining furnace is crucial for copper pyrometallurgical refining, transforming blister copper into anode copper suitable for electrolysis. Its mechanism involves rotating the furnace body to ensure blister copper thoroughly interacts with oxidants (like compressed air) and reductants (such as heavy oil, natural gas, etc.) at elevated temperatures, effectively eliminating impurities like sulfur, iron, lead, and zinc. The structure encompasses parts such as the furnace body, supporting roller device, transmission system, combustion system, and smoke exhaust system. The rotating furnace body facilitates material loading, stirring, and discharge. Renowned for its excellent refining, high efficiency, and operational flexibility, this furnace is integral to the copper smelting industry, bridging blister copper production and electrolytic refining. SpecificationApplicationsPrimarily serving the copper smelting industry, the rotary anode refining furnace is essential to the copper pyrometallurgical refining process. It refines blister copper into anode copper fit for electrolysis, acting as a pivotal connection between blister copper production and electrolytic refining, thus playing a crucial role in copper metallurgy.Key ConfigurationsFurnace body part: Constructed from welded steel plates, the furnace includes the shell, end enclosures, furnace mouth support, and copper outlet reinforcement. The cylinder's inner lining features magnesia-chrome bricks, with fireclay refractory bricks laid outside. End walls also utilize magnesia-chrome bricks and fireclay refractory bricks, with some areas covered in refractory fiberboards. It equips with process nozzles such as furnace mouth, copper outlet, smoke outlet, oxidation-reduction port, burner installation port, and observation port.Supporting roller device: The furnace body is supported at both ends by compound supporting rollers, typically a four-set rotating shaft type with a pair of supporting rollers per set, divided into the driving and free ends.Transmission system: Driven by open gears, this system includes a variable-frequency main motor, pneumatic brake, coupling, main gearbox, gear coupling, pinion device, and large gear. Additionally, it features a pouring motor and an emergency motor to accommodate different operational needs.Key ConfigurationsSmoke exhaust system: Features a smoke outlet and corresponding exhaust pipes for releasing flue gas produced during refining.Oxidation-reduction system: Includes oxidation-reduction air ducts for introducing compressed air for oxidation or reducing agents like heavy oil and natural gas for reduction.Other auxiliary systems: Comprises lubricating devices for transmission components; cooling water pipes for the furnace mouth and other areas; potentially features an instrument system for monitoring internal temperature and pressure, along with furnace covers and opening/closing mechanisms.Technical Specifications(Custom configurations available upon request.)Equipment SpecificationΦ4950×15000mm (inner shell size), designed loading capacity 660tEquipment Working System330BD/a, 2 shifts/d, 12h/shiftMolten Bath Weight~8t/m3, the loading liquid level is 50mm above the horizontal centerline of the furnace body (normal liquid level)Furnace Body Tilting Speed0 - 0.5 r/minEmergency Tilting Speed0.1 r/minFurnace Body Tilting MotorVariable - frequency motor, variable - frequency vector speed regulationEmergency Tilting MotorDC 220VDC motorAfter Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever arrives first).Extended Warranty: Optional coverage for up to 36 months.Global Support: 24/7 technical support and spare parts availability.Training: On-site or remote training for operation and maintenance.Company ProfileXXX Heavy Machinery Co., Ltd.XXX Heavy Machinery Co., Ltd. is a premier Chinese manufacturer in construction equipment with over two decades of expertise. ISO 9001, CE, and GOST certified, we export to over 50 countries, ensuring reliable machinery with R&D innovation and stringent quality control.Why Choose Us?Other ProductsOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & customs clearance supportTurnkey project solutionsRotary anode refining furnaceBottom-blown furnaceConverterElectrical automation control systemFAQQ: What's the lead time for orders?A: Standard models ship in 15–30 days; customized units take 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we have partnered service centers in strategic regions.Q: Can I request a customized bucket size?A: Certainly! We offer tailored attachments.Q: What documents do you provide for export?A: Complete export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).Q: How do I place an order?A: Reach out via email/phone for a quote, then confirm with a PO.
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