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3000W Adaptable China Laser Welding Robotic Laser Welding Station for Aluminum Motors1
Manipulator, Robot Laser Welding Station, Laser Welding Station
Guangdong Pudian Automation Technology Co., Ltd.
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Product Description Product Description High Power ? High Precision ? High EfficiencyRobotic Fiber Laser Welding WorkstationDual station, uninterrupted Versatility, consistent welding Robot fiber laser welding workstation is an advanced equipment integrating robot technology, laser welding technology and automation technology. The workstation is mainly composed of robot, laser generator, laser transmission system, welding head, worktable and control system.The working principle of the robot fiber laser welding workstation is to control the movement trajectory of the welding head through the robot to focus the laser beam on the workpiece to achieve high-precision welding. Due to the use of fiber optic transmission laser, it can avoid the problem of using a large number of mirrors and focusing mirrors, which is required in traditional laser welding, and improve the quality of the beam and the stability of welding.Our AdvantagesAdvantages of PDKJ Robot Laser Welding Workstation1.Easy to operateNo need for professional welders, simple operation, novice trainees can complete repetitive trajectory positioning, high-precision control of welding time and welding strength, and other operations2.High precision and qualityWelding using a laser beam has very high accuracy. This means that finer welding control can be achieved during the welding process, thereby improving product quality and consistency. The weld seam is more uniform, reducing the defect rate caused by welding errors3.Efficient productionHas high work speed and production efficiency. Robots can complete a large amount of welding work in a short period of time, greatly improving production speed and reducing production costs compared to manual welding.4.Automation and uninterrupted productionCan achieve automated welding processes without the need for continuous manual supervision. This makes the production process more continuous and stable, reduces downtime on the production line, and improves overall production efficiency.5.Labor cost savingsReduced reliance on manpower, thereby lowering labor costs. At the same time, it also reduces the potential danger to workers due to the working environment and improves the safety of the workplace.6.Strong versatility and programmability - one machine for multiple purposesIt can adapt to different welding tasks through reprogramming. This makes it easier for enterprises to adapt to market changes and the demand for product updates, improves the universality of production lines, and meets the automation needs of small-scale and customized production PDKJ robot welding workstation1,According to the customer's needs to select the robot PDKJ conducted a large number of repeated tests on the mainstream robots on the market, and selected the three most stable and cost-effective solutions for customers to choose from, including high repeatability, IP54 for harsh environments, and the most stable and cost-effective solutions.2,Torches can be used as handheld torches, industrial torches, vibratory mirrorsHandheld welding torch can be installed and removed, can be removed for manual welding when needed.The industrial welding torch has a wider swing angle, double swing welding, multi-angle welding, and on-screen adjustable display.(Screen display parameters: swing width, red light pattern, frequency)Laser oscillator through precise control of the laser beam focusing and movement, to achieve precise spaced welding, realize some other welding process can not complete the welding, and welding speed is very fast.3,Laser welding power options 1200W, 1500W, 2000W, 3000WPDKJ laser welding machine is the high-end brand of domestic welding machine, after a large number of customers to use the testimony and improvement, become the most stable market surface, can be used with the highest intensity of the laser welding machine.4,Professional welding station and customized automation fixture are available as options.PDKJ is a mature and automation solution provider with excellent engineers and experience in customizing laser welding automation lines for domestic automotive factories.PDKJ can customize the automation fixture with advanced identification technology, which can accurately identify the position of the workpiece and automatically adjust the fixture to ensure the accuracy of the welding position. The welding fixture is made of high-strength materials and precision machined to ensure that the fixture always remains stable and does not deform during use, allowing you to weld more accurately. One fixture is multi-purpose, making your welding work more convenient and efficient!5,Customizable loading and unloading automationDifferent production lines have different needs, and we know it. That's why we offer customized loading and unloading automation services, tailoring the automation solution that best suits your specific needs. Automated loading and unloading systems utilize advanced mechanical design and control technology to ensure stability and reliability over long periods of time, dramatically increasing production efficiency.6,Multi-station option to ensure welding efficiencyMulti-station parallel, efficiency soaring, flexible adjustment, adaptable. One side welding, one side loading, the maximum program to reduce the machine downtime waiting time, the manpower and machine to play the maximum utility, significantly improve production efficiency.7,Optional multi-robot welding collaborationCollaborative work, multiply efficiency, multiple welding robots through precise cooperation, seamless connection, realize parallel processing of welding tasks and assembly line operation, significantly improve the production efficiency.Larger welding angle, wider welding range, can allow to break through the scope of a single robot arm span, to realize larger workpieces, more complex automated welding.8,Optional non-contact welding seam tracking systemIt detects and corrects the deviation of the weld seam in real time to ensure the welding effect. It does not need to be in direct contact with the weld seam to realize accurate positioning and tracking of the weld seam through advanced visual recognition technology. Whether it is automobile manufacturing, ship construction, steel structure engineering or pipeline installation, the non-contact weld tracking system can meet your needs. It is suitable for tracking all kinds of complex weld seams, providing efficient and accurate solutions for various industries.9,Can be equipped with high-efficiency industrial dust collection and purification system, welding near-field smoking deviceWelding produces fumes and harmful gases that not only affect the working environment, but also jeopardize the health of workers. Our high-efficiency industrial dust collection and purification systems, specially designed for welding environments, can quickly absorb and dispose of these hazardous substances, giving you a fresh, safe workspace. Our dust collection systems and near-field welding fume extractors are energy-efficient and environmentally friendly, effectively reducing energy consumption and waste emissions. 10,Configurable Safety Protection Hardware SystemsIn Europe and the United States, safety devices for automated equipment are regulated by strict laws and regulations to ensure workplace safety and employee health. PDKJ equipment is sold worldwide and meets the highest global standards in terms of safety. Air switches, emergency stop buttons, etc., are standard.Additional optional safety devices are: safety light grids, guardrails and safety guards, safety gate, and even sheet metal welding booths.11,According to the welding intensity, optional independent cooling heat dissipation systemPDKJ laser welding workstations come standard with built-in chiller, but in some high-intensity non-stop welding scenarios, in order to achieve stable and normal operation of the machine, optional peripheral high-power chiller, or even a centralized cooling small cooling towers, and many large sheet metal factories are even configured with centralized large cooling towers.12,Optional CCD LCD monitor inspection systemVisual inspection technology is applied to troubleshooting the welding process. By analyzing the monitored image data, the system can detect abnormalities in the welding process, such as weld offset, leakage and other appearance defects, so as to detect problems in time and take corresponding measures to avoid substandard product quality and ensure the stability and consistency of welding quality.13,Standard wire feederComposed of wire feeder, wire feeder tube and wire feeder, suitable for large weld seams.After seven years of optimization, the wire feed is smooth and meets the welding needs of most products.PDKJ's original wire feeding anti-tangling device, lifting and stretching pots, column brackets, to eliminate tangling, more comfortable to use.14,Optional Positioner to Meet Angular Welding NeedsRobotic Welding Positioners are able to flip the workpiece to the ideal welding position, thus improving the distance compensation between the welding torch and the weld seam, achieving precise welding and stabilizing the welding quality.For large or difficult-to-move weldments, the Robotic Welding Positioner is able to change the angle of the weldment to rotate it along different axes, thus making the welding process more flexible.Manual intervention can be significantly reduced, lowering production costs and increasing production speed at the same time.15,Optional Gantry Inverted LiftingGantry inverted lifting allows the welding robot to work in a higher position, which means that the robot can more easily access the part to be welded, reducing movement and adjustment time. In addition, welding speeds are greatly increased because the robot can weld continuously in a fixed position, eliminating the need for frequent position or angle changes.PDKJ's laser welding robots are characterized by high efficiency, precision and stability, which can significantly improve welding quality and productivity. Whether it is large-scale heavy industrial equipment or precision electronic devices, PDKJ can provide perfect welding solutions. At the same time, PDKJ's products are also characterized by intelligence and automation, which can greatly reduce labor costs and operating difficulties, making welding work easier and more efficient.The robotic arm can be replaced by a brand as required.Basic parameters of laser welding machines, and can addition or replacement of cleaning and cutting functions as required.Parameter nameLWM1500LWM2000LWM3000Input power220V / 1500W220V / 2000W380V / 3000WAutomatic wire feedingYesYesYesBonding strength with base metalOKVery goodVery goodWelding gun modelA/B/C OptionalA/B/C OptionalA/B/C OptionalLaser wavelength1064nm1064nm1080nmOverall power2500W3000W4500WWelding interval requirements<0.5mm<0.5mm<1.0mmAiming and positioningInfraredInfraredInfraredRobot automatic welding interfaceYesYesYesWelding capacity / Aluminum0.2-3.0mm0.2-4.0mm0.2-6.0mmWelding capacity / Carbon steel0.2-4.0mm0.2-5.0mm0.2-7.0mmWelding capacity / Stainless steel0.2-4.0mm0.2-5.0mm0.2-7.0mmWelding capacity / Galvanized sheet0.2-3.0mm0.2-4.0mm0.2-6.0mmWelding speed0-120cm/Min0-120cm/Min0-120cm/MinWelding Automation and Non-standard Customized welding equipmentSince its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use. Part of classic automation cases of PDKJ:Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etcPackaging & Shipping Patent certificate FAQ 1,How to maintain and upkeep the spot welding machine?Answer: Maintenance and upkeep of the spot welding machine are crucial for its normal operation and prolonged service life. It is recommended to regularly clean the equipment, removing dirt and oxides from welding electrodes and the welding area. Also, check the power lines and connection circuits of the equipment for integrity to ensure the normal operation of the electrical system. Additionally, regular inspections of mechanical components and transmission mechanisms should be conducted to ensure their normal operation and accuracy.2,Can you provide machine drawings and technical solutions?Answer: Yes. After receiving your detailed requirements and product drawings, our engineers will provide you with suitable technical solutions and basic machine conceptual drawings. After you place an order, we will send you more detailed design drawings of the machine for confirmation. Production will only commence after you confirm the drawings.3,What are the special requirements when the spot welding machine welds non-ferrous metals?Answer: Welding non-ferrous metals usually requires higher welding temperatures and more precise control of welding parameters. When spot welding non-ferrous metals, special welding electrodes and materials may be required, and welding parameters such as welding current, welding time, and welding pressure need to be adjusted to adapt to the characteristics and welding requirements of non-ferrous metals. When welding non-ferrous metals, attention should be paid to their conductivity and thermal expansion coefficient. Firstly, select appropriate welding parameters such as current, voltage, and welding time to adapt to the melting characteristics of non-ferrous metals. Secondly, choose suitable electrode materials and shapes to ensure the stability and quality of the welding process. Additionally, attention should be paid to the oxidation of non-ferrous metals, and appropriate measures should be taken to prevent oxidation and the occurrence of defects such as porosity.4,What is the noise level of the spot welding machine? Does it meet relevant standards?Answer: Our spot welding machine is designed with low noise levels, and under normal working conditions, the noise level is very low, fully complying with national standards and requirements. You can use it with confidence without causing noise pollution to the work environment.5,Does the spot welding machine support counting function?Answer: Yes, our advanced models of spot welding machines support real-time counting function, allowing users to better calculate the length of work and whether workpieces are missed welds.6,What harmful substances are generated during the welding process of the spot welding machine? Are there corresponding treatment measures?Answer: During the welding process, the spot welding machine may generate smoke, spatter, and harmful gases. To minimize harm to operators and environmental pollution, we recommend wearing protective goggles, gloves, and ensuring good ventilation in the workplace when using the equipment. Additionally, we can provide exhaust treatment equipment to further reduce the emission of harmful substances.7,How to avoid oxidation and corrosion during the welding process of the spot welding machine?Answer: To avoid oxidation and corrosion during the welding process, the following measures can be taken: Firstly, maintain cleanliness and dryness in the welding area to prevent moisture and impurities from entering. Secondly, use anti-oxidation welding materials and electrodes to reduce the occurrence of oxidation reactions. Additionally, regular maintenance and cleaning of the equipment, including welding electrodes and the welding area, should be performed to prevent corrosion and dirt accumulation.8,What should I do if my machine is damaged during the warranty period?Answer: First, our engineers will assist you in diagnosing the issue through online guidance. If any parts are damaged during the warranty period, we will ship the parts to you for replacement free of charge. If you are unable to resolve the issue by replacing new parts, we will dispatch engineers to your factory to assist in repairing the machine.For foreign users, we prioritize solving problems for you through remote phone and video calls. Over the past decade, almost all issues have been successfully resolved through remote phone and video calls. If part replacement is necessary, it will be done through express delivery, with remote guidance for installation.If the problem still cannot be resolved, we will negotiate and dispatch after-sales engineers to your location for repairs.
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