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Advanced Anode Refining Furnace for Innovative Metal Processing Techniques1
Boiler FurnaceAdvanced FurnaceAnode Refining Furnace
Luoyang Heli Automation Equipment Co., Ltd.
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Product DescriptionAdvanced Rotary Anode Refining Furnace for Efficient Metal ProcessingThe rotary anode refining furnace is pivotal for copper pyrometallurgical refining, primarily refining blister copper into anode copper for electrolysis. Its principle involves rotating the furnace to ensure blister copper fully engages with added oxidants (like compressed air) and reductants (such as heavy oil, natural gas) at elevated temperatures, achieving impurity removal including sulfur, iron, lead, and zinc. The equipment structure comprises the furnace body, supporting roller device, transmission system, combustion system, and smoke exhaust system. The furnace rotates around a horizontal axis, facilitating material loading, stirring, and discharge. This equipment boasts efficient refining, high productivity, and flexibility. It is extensively utilized in copper smelting, linking blister copper production and electrolytic refining. SpecificationApplicationsThe rotary anode refining furnace is predominantly used in the copper smelting industry. It serves as the core in copper pyrometallurgical refining, essential for refining blister copper to anode copper suitable for electrolysis. This key equipment bridges blister copper production and electrolytic refining, playing a crucial role in the copper metallurgical sector.Key ConfigurationsFurnace body part: Crafted from welded steel plates, including shell, end enclosures, and furnace mouth support, with reinforced copper outlets. The cylinder's interior is lined with magnesia-chrome bricks, surrounded by fireclay refractory bricks. The end walls use magnesia-chrome bricks and fireclay, some overlaid with refractory fiberboards. The furnace body features process nozzles: furnace mouth, copper outlet, smoke outlet, oxidation-reduction port, burner port, and observation port.Supporting roller device: The furnace body is supported by compound rollers at both ends, typically a four-set rotating shaft type compound roller structure, with each set having a pair of supporting rollers, categorized into the driving and free ends.Transmission system: Driven by open gears, comprising a variable-frequency main motor, pneumatic brake, coupling, main gearbox, gear coupling, pinion device, large gear, etc. It includes a pouring motor and an emergency motor for diverse operational needs.Key ConfigurationsSmoke exhaust system: Features a smoke outlet and exhaust pipes for flue gas expulsion during refining.Oxidation-reduction system: Includes air ducts for introducing compressed air for oxidation or reducing agents like heavy oil and natural gas for reduction.Other auxiliary systems: Comprising lubrication devices for transmission components, cooling water pipes for the furnace mouth and other areas, possibly including an instrument system for monitoring temperature, pressure, as well as furnace covers and opening devices.Technical Specifications(Custom configurations available upon request.)Equipment SpecificationΦ4950×15000mm (inner shell size), designed loading capacity 660tEquipment Working System330BD/a, 2 shifts/d, 12h/shiftMolten Bath Weight~8t/m3, the loading liquid level is 50mm above the horizontal centerline of the furnace body (normal liquid level)Furnace Body Tilting Speed0 - 0.5 r/minEmergency Tilting Speed0.1 r/minFurnace Body Tilting MotorVariable - frequency motor, variable - frequency vector speed regulationEmergency Tilting MotorDC 220VDC motorAfter Sales ServiceStandard Warranty: 12 months or 2,000 operational hours (whichever is first).Extended Warranty: Optional coverage available for up to 36 months.Global Support: Round-the-clock technical assistance and spare parts delivery.Training: On-site or remote training for operation/maintenance.Company ProfileXXX Heavy Machinery Co., Ltd.XXX Heavy Machinery Co., Ltd. is a premier Chinese construction equipment manufacturer with over 20 years of expertise. ISO 9001, CE, and GOST certified, we export to 50+ countries, delivering reliable machinery powered by R&D innovation and strict quality control.Why Choose Us?Other ProductsOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & customs clearance supportTurnkey project solutionsRotary anode refining furnaceBottom-blown furnaceConverterElectrical automation control systemFAQQ: What's the lead time for orders?A: Standard models ship in 15–30 days; custom units need 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we have service partners in key regions.Q: Can I request a customized bucket size?A: Absolutely! We offer customized attachments.Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.
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