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High-Performance Gear Cutting Equipment for Quality Gear Manufacturing1
Machine Tools, Gear Cutting Machine, Industrial Gear Cutting Machine, High-Quality Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, a marvel of engineering precision designed to achieve the pinnacle of gear production excellence. This CNC Gear Cutting Machine stands as a testament to advanced technology, meticulously crafted for the intricate task of cutting internal tooth profiles with unmatched accuracy. Gear grinding, a pivotal process in our portfolio, ensures the creation of gears with exacting tolerances and superior precision. It is a critical asset across diverse industries, including automotive, aerospace, and manufacturing, where flawless gear performance is non-negotiable.1. Machine Bed and Base: Experience unrivaled stability with our machine's robust and rigid bed or base, meticulously constructed from premium-quality cast iron or steel. This foundational design is engineered to minimize vibrations during the gear grinding process, ensuring exceptional precision and unwavering reliability.2. Internal Gear Grinding: Specifically engineered for precision, this machine excels in the delicate art of internal gear teeth grinding. It masterfully crafts accurate tooth profiles, precise involute shapes, and intricate gear geometries within the internal bore of the workpiece, setting new standards in gear manufacturing.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Featuring an advanced workholding mechanism, whether a chuck or fixture, this machine securely holds the workpiece, ensuring unwavering stability during the grinding process. Designed to accommodate a variety of workpiece sizes and types, it delivers unmatched versatility and precision.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .Equipped with a specialized grinding wheel, this machine uses cutting-edge diamond or CBN (cubic boron nitride) abrasive wheels for internal gear grinding. These wheels are designed to sculpt the internal gear teeth with unparalleled precision and accuracy.5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the heart of this engineering marvel lies its computer numerical control (CNC) system. This advanced system interprets G-code instructions with precision, regulating tool movements, workpiece rotation, and feed rates, enabling complex and automated gear grinding operations with finesse.6. Axis Movements: Master the art of precision with our machine's multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) controls. These axes govern the grinding wheel's position and orientation, ensuring the meticulous grinding of internal gear teeth to exact specifications.7. Coolant System: An essential component, our coolant system effectively dissipates heat generated during grinding, ensuring the longevity of grinding wheels and enhancing the surface finish by flushing away grinding swarf (metal particles).8. Measurement and Probing: Elevate quality assurance with integrated measurement and probing systems, allowing for precise workpiece inspection, dimension measurement, and verification of grinding accuracy, ensuring adherence to exacting standards.9. Safety Features: Prioritizing operator safety, our internal gear grinding machines are equipped with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring a safe and secure working environment.10. Automation Compatibility: Designed for the future, these machines seamlessly integrate into automated manufacturing systems, offering continuous, efficient, and unmanned operation, thus optimizing productivity and reducing downtime.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model Hydraulic Gear Hobbing Machine: Discover the mastery embodied in our Y3180H model, a robust and advanced hydraulic gear hobbing machine engineered to perfection. This model epitomizes precision and efficiency, ensuring the production of high-quality gears through innovative technology and superior construction. Experience unparalleled performance and reliability that meet the demanding needs of modern manufacturing.Y3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically nestled in the thriving industrial heartland of Zhengzhou, a prestigious center in China. Our extensive expertise in machinery export empowers us to deliver not only consistently superior quality products but also unmatched excellence in service. Our profound expertise extends to providing our esteemed clients with innovative, state-of-the-art solutions, guaranteeing both unrivaled product stability and outstanding customer service.At Henan Rowdai, we proudly serve the international market with an impressive array of machine tools. Our offerings include premium Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and much more. We take pride in supplying an expansive selection of advanced machinery, including highly efficient Grinding Machines, robust Hydraulic Presses, versatile Bending Machines, precise Drilling Machines, reliable Press Brakes, accurate Shearing Machines, and comprehensive machine tool accessories. Our team comprises highly skilled engineers, whose years of experience are dedicated to achieving precision and technical excellence in every endeavor. Our engineers are not only proficient in inspecting goods before shipment but are also experts in overseeing every meticulous step of the production process, ensuring absolute quality. Our expert team, endowed with extensive years of knowledge, undergoes rigorous and continuous professional training to ensure exemplary customer support and superior product quality assurance. Our distinguished engineers, as proud representatives of the company, conduct comprehensive inspections and meticulously oversee the entire production process, ensuring impeccable quality control. Our dedicated engineers perform thorough inspections of goods prior to shipping and diligently monitor the production process, guaranteeing adherence to the highest standards of quality. With an unwavering focus on excellence, we meticulously oversee every facet of production, from the initial stages to final delivery, ensuring seamless operations and total customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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