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Tongyi Welding Robot Arm Manipulator for CNC Machine Auto Parts Line1
Manipulator, Injection Molding Machine, Injection Molding Robot
Dongguan Tongyi Plastic Machinery Manufacturing Co.,Ltd
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Product Description Product DescriptionWelding Robot Arm Manipulator for CNC Machine Auto Parts LineThree/ Five Axes AC Servo Driven Robots are extensively applied to horizontal plastic injection machines from 50~850T which are mainly designed for rapid and precise removal on strict demands of good appearance of finished products and sprues. There are two types of arms: single stage and telescopic. Full AC servo motors are driven on three axes (traverse/ crosswise/ main arm) and five axes (traverse/crosswise &vertical for main arm & sub arm), take-out time at 0.65-1.5 sec and dry cylce time at 5-9 sec.All linear movement are controlled by servo driven control systems to cooperate with high rigidity structure of linear guiderail for realizing high precise take-out and accurate repeatability. Specification SheetModelTS3-70S-P/N-13TRTS3-90S-P/N-14TRTT3-100S-P/N-16TRTT3-120S-P/N-16TRTT3-140S-P/N-17TRArm Type Single-StageTelescopicIMM RangeTONS50-120T100-220T250-350T300-450T400-850TVertical StrokeMM700900100012001400Main Arm Crosswise Stroke MM600600650750750Sub-Arm Crosswise Stroke MM/////Traverse StrokeMM13501450160016001750Max. Load KG5681015Take Out Time S0.650.650.71.51.5Dry Cycle Time S55799Drive System (Vertical) AC Servo MotorAC Servo MotorAC Servo MotorAC Servo MotorAC Servo MotorAir PressureMPA0.5-0.80.5-0.80.5-0.80.5-0.80.5-0.8Air ConsumptionNI/ CYCLE55101010Power Supply AC 220V±10%, 50/60HzAC 220V±10%, 50/60HzMachine Weigt KG200220250270300 Features1. Micro-computer control system was programmed with more safety protection functions to provide safeguard for operator and IMM. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.2. Palm controller incorporate changeable Chinese / English screen page, easy learning, multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.3. Full AC servo motors are driven on three axes(traverse/crosswise/main arm) and five axes (traverse/crosswise & vertical for main arm & sub arm),take-out time at 0.65-1.5 sec.4. High rigidity structure design, stable construction, low vibration, abiding and long service life.5. Traverse, crosswise and vertical unit adopt high precision linear guide rail result in high speed, low noise, accurate position, wear resistance, heat resistance , long service life without distortion.6. Single stage arm adopt precision linear guide rail with high wear resistance; high rigid alloy beam which achieve high speed, low vibration and long service life.7. The telescopic type of vertical arm adopt high rigid alloy beam with the trait of light weight, strong structure, special design belt with double speed which can decrease the height of whole robot not only to meet the requirement of factory height limitation but also to increase vertical speed and stable performance.8. High Performance imported AC Servomotor, working with high precise linear guide rail and imported steel wire belt driven result in high speed, low noise. precision position at ±0.1mm.9. Jig circuit - molded parts quickly remove from the mold and slow drop outside the mold to place the parts, with the action function of " quick take and put down gently" to realize stable and perfect removal action and place products safely according to different products with various jigs.10. In addition, AC/BC rotation axes can be customized for meeting customers' various products requirement.11. Program can be edited according to product requirement which can apply to rapid removal, insert, or complicated automation occasion. It can realize special motion such as array, stack, counting, sample etc.12. Multiple Protections - the maximum end position is equipped with limit switches, all direction of end position equipped with ant anti-collision device which can prevent the motion out of control. Complete safeguard for IMM and robot to ensure safety running.13. Assembled parts and structures design adopt oilless device, easy maintenance and long service life. (Guiderail and slide should be oiled regularly; The rod of cylinder should fill grease regularly.) 14. Lightweight construction design,reduce the weight of moving parts, to achieve the best acceleration / deceleration speed, and work with microprocessor well result in significant power saving.15. Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.16. Installing robots can increase product capacity, lower product detective rate, ensure operators' safety, reduce labor, reduce waste.FunctionsStandard Functions1Language ExchangeTo support 8 language exchange and internal multi font and symbols for customers' choice2Jig CircuitStandard 2 suction 2 grasp for various product removal3Teaching FunctionTeaching program can be deleted, inserted. To edit coordinate program to work with auxiliary equipment simultaneously for saving outer controller4,Vibration Removal, Move Inside MoldTo be used for removal of undercut product or hard removal product.5Standby Outside MoldTo be used for above mold interference with robot or jig6Extract at Stationary PlatenIt can be taken out from male or female mold, fixed at 90 degree angle7Runner Release inside the MoldIt can release the runner or products inside the mold after clamping runner or suck the product.8Detective Products PlacementAutomatic start or N shots disposal after detective products signal appearing. Each interval shots to put to the location for inspection.9Conveyor InterfaceEquip with conveyor interface for connecting conveniently10Production Memory RecordIt can trace production quantities back before power off11Maintenance HintIt can remind maintenance time automatically12Internal Memory 100 sets 13Production ManagementStop operation and remind when the production reach quantities.14Monitor ProtectionIt will automatic screen out after no use for a period of time. It also can set monitor protection by time15LinkageOutside mold traverse to safety position then descend16Posture Double Head Valve ControlThe posture will not return back when power suddenly off, it will not damage mold to make sure safety17Vacuum CircuitsIt will alarm if vacuum is insufficient when taking product out18Packing Arrangement4 sets stacking, the maximum packaging motion up to 200 & each axis packaging 256 points 19Automatic alignment Position ParameterIn the automatic operation program, automatic position parameters can be manually renew20Micro SwitchIt can realize micro adjustment function to control precisely.0.01→0.1→0.2→0.5→5→0.01 exchnage21IO Monitor,Two page monitor simultaneously in order to compare IMM & robot signal together22Soft KeyboardFunction same as hard Keyboard23Palm Controller Built-in Operator ManualTo review operator manual on line conveniently 24Reserve Some IO PortReserve 4 output , 3 input for customer upgrade jig conveniently later25Interlock between IMM & RobotInput IMM signal manually26Reserve 8 sets IMM & Robot Interlock signal It is convenient for linkage between IMM & robot later27IO ResumeRecord the changes of each I/O point for analysis when exceptions or faults occur28USB PortUsing USB for uploading & download mold data and update program293 Color LampRemote monitor robots running status in order to manage factory convenientlyOptional Funcions1Spray Mold Release AgentWhen the product demolding is not smooth, the interval time and spray time can be set2Middle Platen InspectionConfirm the position of the middle platen in the three-platen mold to avoid the sub-arm hit the mold.3Additional Suction and Grasp CircuitCan be extended to 4 suction & 4 grasp (total 8 circuits) which can be controlled signal individually4Pneumatic ScissorsCan be installed at the end of arm or traverse end for cutting runner5Photoelectric Inspection of Finished ProductPlace the finished products on the conveyor belt to prevent the finished product for colliding with each other6Automatic AdjustmentThe coding rules between the IMM and roobts are agreed in advance, IMM send the request of changing mold and then the robot automatically switches the mold information.7 Robot Follow Up MovementWork with precision distance sensor to correct the problem of mold open unstable position 8Automatic LubricationRobot will automatically lubricate after running to setting number. 9BC/AC Axes Servo MotorRealize multi-angle, multi-posture movement trajectory1090° Rotated CylinderRotated Cylinder can take longer product after rotating to put outside11Vacuum Failure CircuitRapid demolding, Increase production efficiency12Quick Jig ChangeRealize the fast separation and combination of jig and robots, convenient and simple , can save the time of jig change13Euromap Connector The connection with IMM can be equipped with EUROMAP 12 or EUROMAP 67 standard connector14IO BoardAdd IO board to realize IO signal extension ApplicationInjection molding robot is a machine specialized equipment for injection molding production automation, it can reduce heavy labor, improve working conditions and production safety; Improve the production efficiency of IMM, stabilize product quality, improve good production rate, reduce costs, enhance the competitiveness of the company. The robots distinguishes the single axis/three axis/five axis servo motor driven, and there are different applications in the industry. Different choices can be made according to the different requirements and budgets of customers. The single axis is mainly used for taking out products, and the 3/5 axis can be used for insert, taking out, stacking, etc., and used with the conveyor belt. With the development of injection molding industry, there will be continuous robots for feeding, mixing, automatic mold loading and unloading, recycling and other processes, and will be toward the direction of automation. About UsTongyi originated from Taiwan, in order to meet the needs of mainland customers, in April 1999, the company set up an assembly plant in Dongguan of the Pearl River Delta, and began to sell some of its products to the Pearl River Delta market. Adhering to the purpose of "excellence, quality first", the company is committed to the research and development of intelligent automation equipment innovation, intelligent manufacturing and the whole plant planning, to provide intelligent factory overall solutions, is a professional engaged in intelligent automation equipment, design, research and development, production, sales and service in one of the intelligent manufacturing high-tech enterprises.In order to meet the needs of customers in the YangtzeRiver Delta, in August 2011, we established an assembly plant in Suzhou of Yangtze River Delta. With abundant manufacturing experience and high-quality service, we provide customers with intelligent manufacturing automation equipment for the whole plant. With the rising costs in mainland China and the relocation of some manufacturing plants, adhering to the concept of always serving customers, we established a company in Hanoi, Vietnam, Southeast Asia, in May 2017, to provide overseas customers with the whole plant planning, technical support, talent training and plant construction and production needs. Tongyi has always been customer-centric, with talent and technical advantages to assist customers from stand-alone automation system, system automation to intelligent automation production development needs. In addition, it has 6 production bases at domestic and abroad, including 2 in South China, 1 in Central China, 2 in East China, and overseas Vietnam, and has set up a number of holding companies in the country, many service bases to provide customers at domestic and abroad with better and more immediate service, fast processing to meet customer needs, and create value for customers.Q&AQ: Are you a manufacturer?A: Yes, we have seventeen years experience in equipment manufacturing.Q: Do you support OEM?A: Yes, we have our own brand, and also support ODM, OEM.Q: How about your warranty?A: All of our products for one years warranty.Q: How about your average lead time?A: Peak Season Lead Time: within 15 workdays. Off Season Lead Time: within 15 workdays.Q: What's your payment term?A: The payment term is 70% prepayment, 30% balance before delivery.
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