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Heavy-Duty Gear Cutting Machine with CNC Technology for Gear Hobbing1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, Gear Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Discover the pinnacle of precision with our CNC Gear Cutting Machine, a specialized marvel engineered to carve the internal tooth profiles of gears with unparalleled accuracy. Embrace the rigorous art of gear grinding, a crucial process that delivers highly precise, intricately toleranced internal gears, indispensable across industries such as automotive, aerospace, and advanced manufacturing.1. Machine Bed and Base: Crafted with perfection, the machine boasts a robust, unyielding bed or base, forged from premium-grade cast iron or steel. This impeccable construction ensures unwavering stability, effectively minimizing vibrations during the intricate gear grinding operation, thereby guaranteeing unmatched precision.2. Internal Gear Grinding: Engineered for excellence, this machine is specifically tailored for the delicate art of grinding internal gear teeth. It empowers you to achieve flawless tooth profiles, perfect involute shapes, and precise gear geometries within the internal bore of your workpiece.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Equipped with a sophisticated workholding mechanism, such as a chuck or fixture, the machine securely anchors the workpiece during grinding. The workpiece is artfully mounted on a rotating spindle or fixture, adjustable to accommodate a range of workpiece sizes and types.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . This cutting-edge machine is outfitted with a specialized grinding wheel, meticulously designed for internal gear grinding. Featuring diamond or CBN (cubic boron nitride) abrasive wheels, it masterfully sculpts internal gear teeth with precision.5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the core of this technological wonder lies its advanced computer numerical control (CNC) system. This intelligent system deciphers G-code instructions, orchestrating the tool's movement, workpiece rotation, and feed rates with exactitude, facilitating complex gear grinding operations and seamless automation.6. Axis Movements: The machine is equipped with versatile axes of movement, encompassing axial (Z-axis) and radial (X and Y axes) movements. These axes precisely dictate the grinding wheel's position and orientation, enabling the meticulous grinding of internal gear teeth.7. Coolant System: A state-of-the-art coolant system is indispensable for dissipating heat generated during the grinding process and efficiently flushing away grinding swarf (metal particles). This system extends wheel life and significantly enhances surface finish quality.8. Measurement and Probing: Some of our machines incorporate advanced measurement and probing systems, providing the ability to inspect workpieces, measure dimensions, and ensure the utmost grinding accuracy.9. Safety Features: Internal gear grinding machines are fortified with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, all designed to ensure the highest level of operator safety.10. Automation Compatibility: These state-of-the-art machines are often seamlessly integrated into automated manufacturing systems, allowing for continuous, unmanned operation, boosting productivity and efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgModel: Y3180H Hydraulic Gear Hobbing Machine. Experience unmatched precision and reliability with the Y3180H model, crafted to meet the most demanding gear cutting requirements. This hydraulic machine leverages advanced CNC technology, ensuring seamless operations and exceptional accuracy in gear hobbing, making it an integral part of your industrial machinery lineup.Y3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically nestled in the vibrant industrial hub of Zhengzhou, the pulsating heart of China. With a wealth of experience in exporting machinery, we are uniquely positioned to deliver products of unwavering quality, paired with an unmatched level of service excellence. Our profound expertise empowers us to provide clients with innovative solutions that guarantee product reliability and exceptional customer service.At Henan Rowdai, we proudly serve the global market with an extensive array of machine tools, including Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more, all tailored to meet diverse industrial needs. We are renowned for our specialization in offering a comprehensive selection of cutting-edge machinery including Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and a vast array of machine tool accessories. Our team consists of highly skilled engineers, each bringing years of experience and a dedication to precision and technical excellence, ensuring top-tier service and product delivery. Our engineers possess the expertise to not only inspect goods prior to shipment but also manage every nuance of the production process with meticulous attention. Our experienced team, enriched with vast knowledge, undergoes extensive professional training to guarantee unparalleled customer support and assurance of product quality. Our esteemed engineers, ambassadors of our brand, perform rigorous inspections and supervise the entire production process, upholding superior quality control. Our dedicated engineers carry out meticulous inspections before shipping and scrupulously monitor the production process to maintain the highest standards of quality. With an unwavering commitment to excellence, we meticulously oversee every facet of production from inception to final delivery, ensuring seamless operations and complete customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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