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Custom Precision Machined Plastic and Metal Parts for Medicine1
Industrial Customized Service, Healthcare Part, CNC Machined Part
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Our custom CNC parts machining service exemplifies top-tier precision and versatility. Harnessing an impressive range of state-of-the-art techniques, including broaching, drilling, etching, laser machining, milling, turning, and wire EDM, we guarantee outcomes of the highest precision and accuracy. Tailored to perfection, these processes ensure that your project's specific needs are expertly fulfilled with unrivaled expertise.Material Variety:We proudly present a magnificent selection of materials, ranging from stainless steel, aluminum, brass, bronze, and copper to hardened metals, precious metals, and steel alloys. This expansive material variety empowers us to expertly address the multifaceted demands and intricate specifications across numerous industries, meeting your diverse requirements with exceptional finesse.Customization Options:Our bespoke customization offerings are meticulously crafted to meet your unique specifications, from personalized size adjustments to custom color selection. Whether you envision a distinctive design or have a specific hue in mind, our dedicated team collaborates closely with you to transform your creative ideas into a stunning reality.Rapid Prototyping and OEM Service:Through our advanced rapid prototyping services and all-encompassing OEM (Original Equipment Manufacturer) solutions, we partner with you to meticulously design and manufacture premium custom parts that align flawlessly with your precise specifications and unique demands. Our commitment is to bring your visions to life with perfection and unmatched quality.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosDIVERSE CNC MACHINING METHODSEmbark on an extraordinary journey into the expansive and ever-evolving world of CNC machining services, where the forefront of modern technology meets the precision of engineering excellence. Our comprehensive suite includes everything from CNC routing machines, perfect for crafting intricate designs, to the pinnacle of sophistication with 5-axis CNC machining. Experience the effortless creation of symmetrical components through CNC machining lathe operations, while advanced technologies such as CNC plasma cutting and laser CNC cutting machines offer unparalleled precision and accuracy in material slicing.VERSATILE APPLICATIONS AND MATERIALSCNC machining services are the lifeblood of key industries such as aerospace, automotive, and healthcare, serving as essential cornerstones. The incredible versatility of CNC technology permits the transformation of a wide array of materials, including metals, plastics, and wood. Catering to specific requirements, specialized services like CNC routing wood and CNC cutting machine wood breathe new life into carpentry and woodworking projects.DISTINCTIVE FEATURES AND BENEFITSDiscover the extraordinary benefits of CNC machining services, where precision and repeatability are paramount. Each component is crafted with meticulous attention to meet stringent standards, especially in CNC cutting and CNC machining milling, where detail and accuracy are crucial. The flexibility of CNC systems allows for quick design modifications, empowering production with unmatched agility and efficiency.GUIDE TO SELECTING THE IDEAL CNC MACHINING SERVICESelecting the perfect CNC service demands a deep understanding of your project's unique needs. Important considerations include material type, part complexity, and finish expectations, which are crucial in deciding between CNC routing, CNC turning, or laser CNC cutting services. Evaluate the capabilities of CNC machinery alongside the expertise of operators to ensure the final product perfectly aligns with your specifications.PREMIUM MATERIALS FOR CNC MACHININGOur prestigious CNC machining manufacturer offers a broad selection of materials to fulfill diverse operational requirements. Our premium options include:Stainless Steel, Aluminum Alloys, Copper, Plastics, Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand at the forefront of innovation with our state-of-the-art CNC machinery, sourced from the most prestigious manufacturers across the globe. Our precision control systems are engineered to deliver unparalleled micrometer-level accuracy, ensuring your projects are executed with flawless precision. Our pioneering five-axis simultaneous machining center is a hallmark of our expertise, seamlessly performing intricate, multi-sided part machining in a singular, impeccable operation. This breakthrough not only enhances efficiency but also guarantees superior quality that consistently exceeds industry standards.2. Professional Technical Team: Our team is a dynamic force of seasoned experts, each contributing over a decade of extensive hands-on experience. These engineers and technicians are virtuosos in the art of CNC machining, adept at both standard and highly complex high-precision parts. Their profound expertise assures flawless production, showcasing a level of proficiency and technical acumen that distinguishes us as leaders in the field.3. Customization Service Capability: We understand that every client is distinct, which is why we excel in offering tailored customization services. From the initial product design phase, we harness cutting-edge CAD/CAM technology to craft optimized designs and bespoke machining solutions. Whether you require single-piece customization or diverse small-batch production, our agile approach ensures we meet varied customer demands with precision and unparalleled speed, setting a new standard in the industry.4. High Quality Control: Our steadfast dedication to quality is exemplified through our rigorous quality control system, which meticulously oversees every phase from raw material acquisition to final delivery. Utilizing sophisticated inspection tools, like coordinate measuring machines, we engage in real-time analysis to ensure impeccable dimensions and surface quality. Our unwavering commitment to ongoing quality management refinement results in a product qualification rate that consistently surpasses 99%, providing our customers with products of exceptional grade and reliability.5. Efficient Production and Delivery: With a meticulously optimized production process, combined with intelligent production management systems, we execute precise scheduling and high-efficiency production plans. Our production cycles are streamlined, even with thorough quality inspections integrated throughout. Furthermore, our advanced supply chain and logistics systems ensure products are delivered securely and on time, empowering our clients to maintain a critical competitive advantage in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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