IPDB › China Industry › Industrial Equipment & Components › Heat Insulation Material
Construction Material Insulation Thermal Fireproof Refractory Ceramic Fiber Blanket for Industrial Furnace1
Heat Insulation Material, Aerogel Blanket, Insulation Materials
Skyboys (Hangzhou) Technology Co., Ltd.
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Product Description CategoryParameterDetailsMeaningVertical Burn TestSpecimen mounted vertically; flame impinges directly on surface (more severe than horizontal)Flame Application500 W methane flame applied to surface and edges 5 times for 5 s eachSelf-Extinguishing Time≤ 60 s after each flame applicationDrip RequirementNo flaming drips that ignite underlying cottonSpecimen IntegrityNo burn-through; for specimens ≤ 3 mm thick must also remain intactComparison5VAVertical/horizontal burn; high-demand sectors (aerospace, batteries, data centers); highest level (no burn-through at ≤ 3 mm)5VBVertical burn; general industrial equipment; burn-through allowed (self-extinguish time required)V-0Vertical burn; electronic enclosures; self-extinguish ≤ 10 sV-1Vertical burn; standard FR needs; self-extinguish ≤ 30 sHBHorizontal burn; low-risk applications; slow horizontal burn onlyApplicationsNew Energy BatteriesBattery pack fire barriers (e.g., Tesla modules)Data CentersFireproof server-rack materials for supercomputing centersAerospace & DefenseHigh-temperature components, satellite insulationHigh-End ElectronicsEV charging stations, PCB substratesHow to AchieveMaterial SelectionUse brominated or phosphorus-based flame retardants; glass-filled PA66 or specialty engineering plasticsProcess OptimizationMulti-layer composites (e.g., aerogel + ceramic fiber); fire-retardant surface coatingsNotesThickness EffectStricter burn-through test for specimens ≤ 3 mmCertificationRequires UL laboratory testing and ongoing Follow-Up Service auditsProduct Description Product CategoryGlass Fiber Battery AerogelGlass Fiber Wet-Process Battery AerogelCeramic Fiber + Silicon Dioxide AerogelCompositionGlass Fiber + Silicon Dioxide AerogelGlass Fiber + Silicon Dioxide AerogelCeramic Fiber + Silicon Dioxide AerogelColorWhiteWhiteWhiteApplicationEnergy Storage / Electric Furnaces / PetrochemicalsNew Energy VehiclesNew Energy Aircraft / New Energy Ships / Industrial Furnaces / Electric Furnaces / High-Speed Trains / Shield Tunneling Machines / Wearable Devices / Communication Base Stations / Transportation / Household Appliances, etc.Product ModelXK-BX01XK-BX02 (UL Certified)XK-BX03Thermal Conductivity≤ 0.021 W/m·K≤ 0.021 W/m·K≤ 0.021 W/m·KCompression Resilience> 90%> 90%> 90%Thermal Insulation Performance700oC≤350oC(3.5mm)600oC≤270oC(2.0mm)500oC≤250oC(1.7mm)700oC≤250oC(3.5mm)600oC≤170oC(2.0mm)500oC≤150oC(1.7mm)700oC≤300oC(3.5mm)600oC≤220oC(2.0mm)500oC≤200oC(1.7mm)Insulation∞∞∞Withstand VoltageLeakage current under all conditions < 0.001mALeakage current under all conditions < 0.001mALeakage current under all conditions < 0.001mAHydrophobicity> 98%> 98%> 98%Flame RetardantV-0V-0V-0Chemical Film-Forming Aerogel Fireproof Thermal Insulation Felt: A New Frontier in Insulation Technology Leveraging cutting-edge nanoaerogel and glass fiber composite technology, combined with advanced chemical film-forming processes, this revolutionary product offers unparalleled fireproofing and thermal insulation capabilities.Crafted from a sophisticated blend of nano aerogel, glass fiber, pre-oxidized fiber, and other foundational materials, this composite material seamlessly integrates the exceptional performance of aerogel with the adaptable qualities of flexible base materials. This ingenious combination maximizes the lightweight and heat insulation properties of aerogel, while bestowing it with remarkable flexibility and resilience.Core Technologies: Chemical Film Coating: A Revolutionary Process in Aerogel ApplicationThis innovative approach replaces the traditional supercritical extraction method, significantly enhancing the penetration and adhesion properties of aerogel.High-Temperature Atmospheric Drying: A Game-Changer in Aerogel Production This technique not only lowers production costs but also boosts the overall stability and reliability of the product. Item parameterThermal Conductivity0.018-0.023 W/(m·K)Fireproof RatingA1 (GB/T 25352-2010)Operating Temperature-200°C to 650°CLong-Term Shrinkage≤1% (650°C)Density160-240 kg/m3Water Absorption≤0.02%10mm products, Civil Aviation Administration test 1000C, 30 minutes of open flame does not burn through, the back heat flow value is very lowGlass Fiber Chemical Film-Formed Aerogel Fireproof Insulation Felt: A Shield Against Extreme TemperaturesAttributeSpecificationWidthCustomizableThicknessCustomizableColorWhiteMax Operating Temperature1200°CThermal Conductivity @ 25°C≤0.021 W/m·KThermal Conductivity @ 300°C≤0.036 W/m·KVibration Compression Set Rate≥-1.0%Heat Aging & Multi-Cycle Stability≥-0.0%Compression Resilience≥90%FlammabilityA Grade (Completely Non-combustible)Hydrophobic Performance≥99%Unyielding Burn-Through Resistance: Test Results That Speak VolumesTest Item1mm2mm3mmBurn-Through Time20s5 min 23s15 minIn rigorous testing by the Civil Aviation Authority, our 10mm product demonstrated extraordinary resilience, enduring 1000°C for 30 minutes without burn-through and exhibiting minimal backside heat flow. Pre-Oxidized Fiber Chemical Film-Formed Aerogel Fireproof Insulation Felt: The Ultimate in Fireproofing InnovationAttributeSpecificationWidthCustomizableThickness~5mmColorBlackThermal Conductivity @ 25°C0.022 W/m·KDielectric Strength<0.1mAInsulation Resistance≥500ΩFlame Retardant LevelV0Hydrophobic Performance≥98%ROHS 2.0CompliantREACHCompliantCore Product AdvantagesCore Product Advantages 1) Exceptional Thermal InsulationUltra-Low Thermal Conductivity: With a groundbreaking thermal conductivity range of just 0.018-0.023 W/(m·K), this represents a mere 1/5 of traditional materials, offering unparalleled efficiency in blocking heat transfer.Wide Temperature Range: Seamlessly operates between 200°C to 650°C, showcasing its robust stability even in the most extreme environments.2) Top-Tier Fire Safety A1 Fireproof Certification: In compliance with GB/T 25352-2010, it can withstand direct flame exposure at extreme temperatures of 1200°C-1600°C for a full 30 minutes without burning through, setting a new standard in fire safety.Hydrophobic & Moisture-Resistant: Features an innovative 3D network structure that effectively prevents water intrusion, ensuring no deformation or settling, extending the product's integrity over time.3) Long-Term Durability Weather Resistance: Engineered to resist UV radiation, boasting an extraordinary lifespan that exceeds 20 years, safeguarding your investment against the elements.High-Temperature Stability: With a shrinkage rate of ≤1% at 650°C, it maintains stability and resists melting or powdering, ensuring long-lasting performance.4) Lightweight & Eco-Friendly Ultra-Light Density: With a density of just 160-240 kg/m3, it significantly reduces equipment weight, facilitating easier installation and handling.100% Recyclable: Dedicated to sustainability with zero toxic emissions during production and full recyclability after its lifecycle, it offers an eco-conscious solution for the future. ApplicationApplicationBuilding and Construction: Discover the ultimate solution for energy efficiency with our Skyboys Aerogel Insulation Blanket. Perfect for insulating walls, roofs, and floors, it dramatically reduces heat loss while boosting thermal performance.Industrial Insulation: Engineered for excellence in industrial settings, our insulation blanket is applied to pipes, tanks, and equipment to consistently maintain optimal process temperatures, effectively preventing unnecessary heat loss.Automotive and Aerospace: Experience advanced lightweight thermal insulation in vehicles and aircraft with Skyboys Aerogel, crafted to enhance fuel efficiency and lower energy consumption without compromising on performance.Clothing: Integrate superior thermal insulation into high-performance outdoor and protective clothing. Our aerogel blanket ensures warmth while remaining lightweight and flexible, ideal for extreme conditions.Electronics: Achieve optimal heat management in electronic devices and systems with our aerogel solution, safeguarding components against overheating and ensuring peak performance.Oil and Gas Industry: Ensure the integrity of pipelines and equipment in the oil and gas sector with our advanced insulation, designed to maintain fluid temperatures and prevent unwanted freezing or heat dissipation.Cryogenics: Rely on our state-of-the-art cryogenic insulation systems to significantly reduce heat transfer and preserve extremely low temperatures, essential for advanced cryogenic applications.Services And TechnologiesCost Reduction: Enjoy a remarkable 30% reduction in production expenses with our innovative chemical film-forming process, a groundbreaking advancement over traditional drying methods.Performance Enhancement: Experience a staggering 50% boost in fireproof and thermal insulation capabilities, all without increasing thickness.Customization: Tailor-made solutions with flexible customization options for thickness ranging from 3mm to 50mm and density spanning 60 to 200 kg/m3.Strong thermal insulationOur air gel felt offers thermal insulation performance that far surpasses that of traditional materials. Featuring a nano porous structure with remarkable porosity and minimal pore diameter, this insulation effectively halts air flow, boasting an exceptionally low thermal conductivity coefficient, thus substantially enhancing the thermal efficiency of any equipment. For instance, its thermal conductivity is only a fraction of that found in conventional materials. When tested at -25 oC, the thermal conductivity of our glass fiber air gel felt impressively stands at a mere 0.021W/m.k.Hydrophobic fire preventionDesigned to be hydrophobic, the aerogel felt effectively keeps moisture at bay from pipes and equipment. Coupled with an A1 level fire resistance rating, this felt provides impeccable fire resistance. Its unique 3D network structure prevents significant insulation degradation due to sintering deformation and settlement, often seen in other materials under prolonged high heat. Stable and durableOur Aerogel felt delivers outstanding durability, maintaining its superior performance even in the harshest of environments. For instance, it exhibits a minimal shrinkage rate of ≤ 1% when exposed to 650 oC for extended periods, without any melting, sintering, or powdering. As an inorganic material, it resists aging even under prolonged UV exposure, offering excellent weather resistance and more than 20 years of service life. Lightweight and environmentally friendlyThanks to its nanometer thickness and ultra-light characteristics, the density of our aerogelfelt varies from 160 to 240 kg/m3, significantly reducing equipment weight and facilitating easier transport and installation. The production process prioritizes environmental sustainability, ensuring no harmful substances are present and generating no toxic emissions during use. Post-service, the aerogel felt is fully recyclable, effectively minimizing environmental footprint. Packaging & ShippingFast Delivery: Experience rapid fulfillment with our prompt service, ensuring sample dispatch within just 3 days. Bulk orders are efficiently handled and delivered within a swift timeframe of 15-20 days, guaranteeing that your needs are met with precision and speed.Technical Support: Benefit from our comprehensive technical support, which includes step-by-step installation guidance and a commitment to lifetime aftersales consultation. We are dedicated to ensuring your complete satisfaction and seamless experience with our product.Company ProfileSkyboys (Hangzhou) Technology Co., established in 2014, stands at the forefront of innovation as a high-tech enterprise dedicated to pioneering advanced waterborne film insulation materials. Our expertise shines brightest with our specialized focus on aerogel composite products. At the heart of our cutting-edge offerings lies our flagship marvel-the Chemical Film Forming Aerogel Fire-Proof Thermal Insulation Felt. This revolutionary product masterfully combines state-of-the-art nanotechnology with our proprietary chemical film formulation, seamlessly integrating nano aerogel with flexible substrates. The result? An exceptional material that delivers unparalleled benefits: ? **Superior Thermal Insulation:** Experience remarkably low thermal conductivity of just 0.021 W/mK, even at a chilling -25°C. ? **Exceptional Fire Resistance:** Endure direct flames ranging from 1200°C to 1600°C for an impressive 30 minutes. ? **Enhanced Durability & Eco-Friendliness:** Enjoy the benefits of a lightweight, robust material that boasts a lifespan exceeding 20 years, all while being fully recyclable. Beyond our trailblazing product, our company capabilities are vast and robust, featuring a seasoned R&D team, fully automated composite production lines, and a meticulous quality control system. Our technological prowess is further evidenced by our portfolio of eight advanced domestic patents and our esteemed recognition as a national high-tech enterprise. In 2024, our industry leadership was further solidified with a successful angel round of financing and our esteemed membership in the Product Quality Special Committee of the China Building Materials Industry Economic Research Association. Trusted across diverse sectors-construction, aerospace, automotive, and renewable energy-our innovative aerogel solutions are redefining the benchmarks for energy-efficient and high-performance insulation. FAQQ1: Are you a manufacturer or a trading company?A: We are a manufacturer since 2014, specializing in water-based film thermal insulation materials with full R&D, production, and sales capabilities, backed by 8 patents.Q2: What is your Minimum Order Quantity (MOQ)?A: Our MOQ is flexible. Please contact our sales team for details.Q3: Can you provide free samples?A: Yes, free samples are available (shipping fees apply).Q4: What is your typical lead time?A: Generally 7-15 days after advance payment, depending on order size and customization.Q5: What payment terms do you accept?A: We require 30% advance and 70% before shipment (T/T); L/C is accepted for larger orders.Q6: How do you ensure product quality?A: Our products are SGS certified and meet standards (ASTM E84, ISO 14001, GB/T 253522010), including tests at 1000°C for 30 minutes.Q7: Do you offer product customization?A: Yes, we customize thickness (3-50mm), density (60-200kg/m3), and more to suit your needs.Q8: What shipping methods and delivery options do you offer?A: Samples ship within 3 days; bulk orders in 15-20 days, with full logistics support.Q9: Is technical support available?A: Yes, we offer installation guidance and lifetime aftersales consultation.Q10: What certifications and test reports do you have?A: We hold SGS certification and comply with ASTM E84, ISO 14001, GB/T 253522010. Detailed test reports are available upon request.Q11: What if issues arise after delivery?A: Our robust aftersales support ensures prompt resolution of any issues.Q12: How do you address environmental concerns?A: Our process is toxin-free and 100% recyclable, meeting RoHS, REACH, and GREENGUARD Gold standards.Q13: What sets your product apart?A: Our chemical filmforming technology boosts aerogel penetration and adhesion, offering superior fireproofing and insulation with 30% lower costs and 50% improved performance.
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