IPDB › China Industry › Industrial Equipment & Components › Industrial Brake
Marine-Grade Water-Cooled Brakes for Offshore Applications - Wcb Series1
Industrial Brake, Water Cooled Brake, Mining Equipment Brakes
Winnect (Shanghai) International Industrial & Trade Co., Ltd.
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Product Description Product DescriptionProduct Details for Water Cooled Brake (WCB) Models:WCB Series: WCB2, WCBD, and WCB3 models with external cooling disc brakes.WCS Series: Externally cooled, spring-applied brakes.WCSB Series: Combines water-cooled and air-cooled disc brakes in one unit.Models: 108WCB, 208WCB, 308WCB, 114WCB, 214WCB, 314WCB, 118WCB, 218WCB, 318WCB, 418WCB, 124WCB, 224WCB, 324WCB, 424WCB, 136WCB, 236WCB, 336WCB, 436WCB, 148WCB, 248WCB, 348WCB, 448WCB. Product Range:WCB2/WCBD/WCB3 Series:High Coefficient Linings: Special high-coefficient linings provide increased torque.Dual Piston Design: Optional dual piston design enhances control capabilities.Cooling Systems: Suitable for both open and closed-loop coolant systems.Thermal Capacity: Up to 5,200 HP (3,878 kW).Torque Capacity: Up to 1,180,000 lb-in (133,322 Nm).WCSB Series:Integrated Design: Combines water-cooled and air-cooled brakes in one package, providing dynamic tensioning, static holding, and emergency stop functions, eliminating the need for multiple brakes.Friction Material: Specially formulated friction material combined with copper alloy surfaces to reduce or eliminate stick-slip characteristics.Thermal Capacity: Up to 3,900 HP (2,908 kW).Torque Capacity: Up to 5,548,000 lb-in (626,369 Nm).WCS Series:Emergency Stop Applications: Spring-applied brakes suitable for emergency stop applications.Dynamic/Static Torque Ratio: 1:1 dynamic to static torque ratio.Thermal Capacity: Up to 2,600 HP (1,939 kW).Torque Capacity: Up to 1,030,000 lb-in (116,287 Nm). Product FeaturesFeatures:Actuation Options: Hydraulic or pneumatic actuation.Clutch Configurations: Various clutch configurations.Spring-Applied Brake: Spring-applied with hydraulic or pneumatic release.Dual Actuation: Dual hydraulic or pneumatic actuation options.Marine Corrosion Protection: Full marine corrosion protection package.Certifications: Type approval certifications in DNV and ABS. Product Application: Applications:DrawworksMooring winchesDynamometersPaper millsTension brakesUnwind stands Spare PartsComponents:Support ring segment ODSupport ring segment IDBackplate water jacketCopper wear plateDrive plateHubNut and boltFriction discFlat head screwRelease springCenter water jacketFloating water jacketLocking nutStudFlat washerAirtube holding platePressure plateAirtubeClamp tubeWear spacer Product Parameters DescriptionPart NumberClutch SizeDescriptionPart NumberClutch SizeMounting Flange AssemblyR24-04-30424WCB2Mounting Flange AssemblyR36-04-30736WCB2Mounting FlangeR24-04-30524WCB2Mounting FlangeR36-04-30136WCB2Wear PlateR24-11-30724WCB2Wear PlateR36-11-30136WCB2BoltX20-08-05424WCB2BoltX20-08-12336WCB2NutX20-20-00424WCB2NutX20-20-01636WCB2ScrewX20-01-002124WCB2ScrewX20-01-011136WCB2Brake Disc AssemblyR24-08-30424WCB2Brake Disc AssemblyR36-08-30336WCB2Brake Friction DiscW24-07-301 30224WCB2Brake Friction DiscW36-07-301 30236WCB2Brake Disc CoreR24-08-30324WCB2Brake Disc CoreR36-08-30236WCB2ClampR24-09-302124WCB2ClampR36-09-301136WCB2ClampR24-09-301224WCB2ClampR36-09-300236WCB2ClampR24-09-303324WCB2ClampR36-09-302336WCB2ClampR24-09-307424WCB2ClampR36-09-303436WCB2Floating Water Jacket AssemblyR24-11-30924WCB2Floating Water Jacket AssemblyR36-11-31436WCB2Floating Water JacketR24-11-30624WCB2Floating Water JacketW36-11-30236WCB2Flat WasherX20-27-00124WCB2Flat WasherX20-27-01036WCB2NutX20-20-03024WCB2NutX20-20-04336WCB2Airbag Fixing DiscR24-02-30424WCB2Airbag Fixing DiscR36-02-30136WCB2GasbagR25-20-90024WCB2GasbagR36-20-90136WCB2PlateR24-03-30524WCB2PlateW36-03-30136WCB2GearW24-01-306124WCB2GearR36-01-30336WCB2GearR24-01-305224WCB2GearR36-01-30236WCB2GearR24-01-304324WCB2GearR36-01-30436WCB2GearR24-01-307424WCB2GearR36-01-30736WCB2Wear RingR24-33-30024WCB2Wear RingR36-33-30036WCB2Static Disk Core AssemblyW24-11-30824WCB2Static Disk Core Assembly W36-11-31336WCB2 What are Water-Cooled Brake Systems?A water-cooled brake disc consists of a central and stationary aluminum cooling plate with an internal chamber that circulates water coolant. Cast iron sectors mounted on opposite sides of the disc plate allow contact from the friction material carried by discs on the shaft to be slowed down. The cooling plate and iron cast sectors are separated by thermally insulative layers such as thin air gaps. The sectors retain the heat generated from braking for a short period, which is then transferred to the water over a longer period at a rate determined by the conductance of the thermally insulative layers. This design efficiently absorbs and dissipates braking heat, mitigating the risk of overheating.When are Water-Cooled Brakes Necessary?Traditional air-cooled braking systems may not suffice in heavy machinery due to insufficient airflow for cooling. In such cases, water-cooled brakes provide a more effective cooling solution. Water has a higher density and faster heat transfer rate compared to air, making it suitable for applications where space is limited and optimal cooling is required.
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