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High-Quality Tnd Friction Plate - Black 15/20/25/30/35 Options¹

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Product Description Essential InformationModel IdentificationKB500Operational MethodologySeamless ContinuationInstallation StyleVertical AlignmentApplication AreasVersatile in Paper Machinery, Packing Machinery, Marine Vessels, Elevators, Stage Equipment, Chemical Apparatus, Construction Equipment, and Metallurgical MachineryEnergy SourcePneumatically PoweredUSD1Precision Punching MachinesUSD2Advanced Eccentric and Knuckle Joint PressesUSD3State-of-the-Art Deep Drawing Press Machines, Mechanical ShearsUSD4Efficient Punching Machines, Die Cutting Equipment, Cutting ToolsCustomizable FeaturesRotary Joint AvailableCustom Feature 2End-Face Air Intake Cover AvailableProduct Weight135 kgRotational Speed1000 RPMShipping PackageSturdy Wooden CaseProduct SpecificationsKB400Brand NameTNDManufacturing OriginCrafted in Jinan, ChinaHarmonized System Code8483600090Annual Production Capacity10,000 Units Per YearProduct InsightComprehensive Manual for KB Series Thin-Type Pneumatic Clutch BrakeI. Unveiling the ProductIntroducing the KB Series Thin-Type Pneumatic Clutch Brake-a pioneering marvel meticulously engineered by Shandong Tenord Machinery Equipment Co., Ltd. This exceptional innovation fuses a clutch and brake, forming a state-of-the-art spring-brake ensemble. Renowned for its exceptional performance and distinctive design, it is hailed for its robust adaptability and steadfast reliability across a wide spectrum of industries.The KB500 Dry Pneumatic Clutch Brake stands as the linchpin of our clutch brake series. With a sleek, compact diameter of 497 mm, it is expertly tailored for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses. Delivering unmatched performance, it offers a transmission torque of 7300 N·m and a braking torque of 3800 N·m, all under an operational pressure of 6.0 bar.Its refined design is ideal for demands requiring:Space-efficient installations, ensuring the optimal use of restricted space.Swift assembly potential, streamlining setup and integration processes.Highly responsive operation, achieving engagement/disengagement in under 30 ms for precision tasks.For a comprehensive suite of technical documents, including:In-depth performance specifications, delivering thorough insights into operational efficiencies.Engineering schematics, featuring available 2D/3D CAD models for meticulous planning and implementation.Torque curves tailored to specific applications, offering customized insights for diverse needs.Maintenance protocols to ensure durability and peak performance through regular care.For unparalleled OEM technical support and bespoke solutions tailored to your unique needs, reach out to our dedicated engineering team today. We provide comprehensive GD&T documentation, ensuring your equipment integrates effortlessly and flawlessly with existing systems for optimal performance.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThe High-Quality TND Friction Plate stands as a versatile marvel, playing an essential role across diverse sectors like forging, printing, textile, welding, and shipbuilding. It shines particularly brightly in the realms of metal processing, paper processing machinery, woodworking machinery, and fiber machinery, where it consistently earns accolades for its unmatched performance.II. Product Advantages(I) Compact Structure- Small Axial Size and Light Weight: Crafted for excellence, it features a compact axial size paired with a lightweight build that reduces rotational inertia. This ingenious design not only minimizes the equipment's overall volume and weight but also ensures superior performance, elevating operational efficiency to new heights.(II) Safe and Reliable- Asbestos-Free Friction Material: With cutting-edge friction materials free from asbestos, our product eliminates health risks. It aligns with modern safety and environmental benchmarks, offering a safe and trustworthy user experience that is second to none.(III) Easy Maintenance- Simple Friction Pad Replacement: Enjoy hassle-free maintenance with straightforward friction pad replacements, requiring no clutch disassembly. This innovation slashes maintenance costs and time, significantly enhancing maintenance efficiency and reducing equipment downtime.(IV) Excellent Heat Dissipation Performance- Unique Disc Arc Design: The revolutionary disc arc design optimizes heat dissipation, seamlessly lowering operational temperatures. This prolongs the product's durability while ensuring unwavering stability during extended high-load operations, making it an invaluable asset.(V) Quick Response- Fast Clutching and Braking: Experience lightning-fast response times with rapid clutching and braking functions. This feature caters to the swift response demands of various mechanical systems, enhancing production efficiency significantly.(VI) Diverse Connection Methods- Flexible Connection Options: Boasting a variety of connection methods, this product offers exceptional flexibility to cater to diverse site-specific requirements. It provides robust adaptability and seamless compatibility with a wide array of equipment.III. Product StructureThe pneumatic clutch brake comprises the following vital components, each playing an integral role in ensuring optimal performance:- Clutch Body: Mounted on the main shaft of the equipment, with adaptable center hole sizes to meet specific customer needs, this component serves as the heart of the clutch system, promising exceptional functionality.- Clutch Ear Plate and Brake Ear Plate: Expertly linked to the flywheel and machine body via four sturdy pins, this configuration secures the flawless operation of both the clutch and brake, delivering unmatched stability and precision.- Friction Pads (Blocks): These crucial components are at the core of the clutching and braking operations, efficiently managing power flow and interruption with remarkable effectiveness.- Clutch Pins, Brake Pins and Locking Plates: These essential elements ensure secure connection and stability. The locking plates are intricately embedded within pin grooves and firmly attached to the flywheel or machine body, preventing axial movement and assuring unwavering stability.IV. Working Principle(I) Clutching ProcessAs external compressed air flows elegantly into the clutch cylinder through the intake hole, it applies pressure on the piston, initiating movement. This action, facilitated by friction pads, the clutch body, and flat key, deftly rotates the driven component, achieving seamless clutch engagement and precise power transmission.(II) Braking ProcessUpon halting the air supply, the piston gracefully retracts, guided by the robust spring mechanism. Through friction pads, the clutch body, and flat key, the driven component is halted with impressive swiftness, achieving a remarkable braking time of just 0.01 - 0.02 seconds, ensuring rapid and dependable stopping of the equipment.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsPrecision is paramount in our installation process: the hole tolerance for the installation of the four pins must be a precise H7. We ensure the hole center is perfectly aligned and parallel to the main shaft center, guaranteeing unsurpassed installation accuracy and unwavering stability.(II) Geometric Tolerance and Roughness RequirementsWe adhere meticulously to national standards, placing utmost importance on the geometric tolerance and roughness of the center hole and keyway. Moreover, the customer's main shaft must align with these stringent requirements to elevate product performance to extraordinary heights.(III) Installation Sequence SuggestionsWhile customers are invited to customize the installation sequence to meet their specific needs, generally, it is recommended that the installation of the clutch and brake ear plates, pins, and locking plates occur before the assembly of the clutch brake body for optimal efficiency.(IV) Installation Notes for Square PinsSquare pins play a vital role in compensating for installation size discrepancies and addressing plate thermal deformation due to clutch heating. It's crucial to ensure that the two flat surfaces of the square pin are precisely parallel to the radial direction of the ear plate to achieve flawless installation.(V) Sealing Requirements for Axial Air IntakeFor axial air intake systems, it is essential to install sealing caps at both ends of the clutch to prevent any gas leakage. This measure ensures the preservation of system integrity and optimal performance.(VI) Check after InstallationFollowing installation, it is vital to ensure that both the clutch end and brake end move effortlessly. This step is crucial in guaranteeing the flawless operation of the clutch and brake systems, confirming their preparedness for peak performance.Product Description VI. Product Maintenance(I) Expert Maintenance InsightsEvery clutch from Shandong Tenord Machinery Equipment Co., Ltd. undergoes thorough quality assurance. To maintain peak performance, it is essential that users do not engage in unauthorized clutch disassembly. Any damage incurred from such actions is not covered by our warranty. In the event of any quality concerns, notify us immediately, and we will resolve the issue promptly, ensuring your complete satisfaction.(II) Method for Replacing Friction PadsOur Durable Clutch Brake Punching Machine includes friction pads made to be consumable parts. With extended usage, these pads might show significant wear. Fortunately, changing these pads is a simple task that does not involve dismantling the ear plates or clutch. Follow this step-by-step guide to replace them effectively:- Replacement without Air Supply: Start by loosening the clutch ear plate, then remove the bolts and nuts securing the friction pads. Replace the worn pads with new ones, and tightly fasten the bolts and nuts to ensure proper functionality.- Replacement with Air Supply: Loosen the brake ear plate and then follow the same steps as above to replace the worn friction pads with new ones, ensuring smooth operation.(III) Optimal Timing for Friction Pad Replacement- For machinery like presses, when the equipment underperforms its rated capacity, it's essential to check if the friction pads need replacement to maintain efficiency.- As a precaution, when the wear on the friction pads surpasses half of the original thickness, it is advisable for customers to replace them promptly to prevent operational issues.VII. Product SelectionChoosing the right clutch is crucial to maximize the operational potential of any equipment it powers.- Consequences of Incorrect Selection: A clutch that's too small won't meet the equipment's rated capacity, while an oversized clutch increases costs and can cause overheating, leading to accelerated friction pad wear and faster aging of sealing rings.- Selection Recommendations: We encourage customers to consult our comprehensive company literature or connect with our skilled technicians. We are dedicated to offering customized professional advice to help you select the clutch that best suits your requirements.VIII. Safety Precautions(I) Protection during High-speed OperationFor safety, avoid any contact with the clutch while it is rotating at high speeds, as this is extremely dangerous.(II) Heat Protection MeasuresAfter the clutch stops rotating, do not touch it directly, as it can remain very hot. Allow it roughly half an hour to cool to room temperature before performing any maintenance work.(III) Lateral Safety MeasuresStay clear of the clutch's sides while in motion to avoid dangers from flying debris. Install a protective cover around the clutch during use for enhanced safety.(IV) Ventilation Process CautionDuring ventilation or air stoppage procedures, avoid direct contact with friction pads to prevent the risk of finger injuries from being caught.(V) Internal Structure SafetyThe clutch comprises internal springs, and only trained professionals should handle any necessary disassembly to prevent injury. Unauthorized disassembly should be strictly avoided.

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