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High Precision V Grooving Machine Kcv-1250X32001
Machine Tools, Planer, Slotting Machine, V Grooving Machine
Nanjing Jinqiu CNC Machine Tool Co., Ltd.
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Product Description Product Description Gantry type CNC Slotting Machine KCV-1250x40001.Function intructionThis equipment is full CNC gantry grooving machine, it adopts advanced CNC system with novel design.It has the characteristics of high processing accuracy, simple operation, no noise and no vibration. This machine tool is used to process V-grooves, U-grooves and other irregular grooves on sheet metal parts, and is especially suitable for V-groove processing before sheet metal parts are bent,Including stainless steel plates, aluminum plates, aluminum-plastic plates, copper plates, iron plates, bakelite boards, acrylic plates and other special plates. 2.Performance and characteristicsLM type CNC gantry type metal sheet slotting machine is an upgraded product researched and developed by our company's researchers based on South Korea's gantry type metal sheet slotting machine. This machine has all the performance of traditional gantry models, which fully solves a series of problems encountered by customers in the actual operation process. This equipment is a 4-axis full-servo design, which has made an essential breakthrough on the basis of all domestic and foreign gantry slotting products.The equipment is welded with steel plates, which has strong shock resistance, eliminates internal stress through vibration aging, has good stability, and is rusted by sandblasting on the machine, and sprayed with anti-rust paint. The whole machine is processed on a CNC floor-type boring and milling machine, which ensures the parallelism and perpendicularity of each mounting surface.The equipment adopts a platform-type double guide rail structure, the beam runs more smoothly, and the blade holder processes the plate by moving left and right, back and forth, which can ensure the accuracy of each part of the groove depth.The equipment adopts the processing technology of three forming knives, which greatly reduces the iron scraps generated during processing, and greatly improves the accuracy of processing compared with the traditional five knives. Because the bottom of the groove processed by the five knives may produce multiple bottom lines.The equipment adopts full pneumatic clamping and pressing, and the work is fast, so that the processed product has no clamping marks, creasing marks, and the entire process is followed by cooling spray.The equipment uses high-speed and precise gear racks, ball screws with large pitches, and high-precision, linear guides. The main shaft system is driven by a high torque servo motor and an imported star reducer. Makes the tool holder more stable and fast when processing the workpiece. The gantry of this equipment uses 5 mute slides.The equipment workbench uses a high-strength 45 # plate as the base surface, so that the workbench is not easily worn when processing the workpiece.This equipment has a self-planing function.The equipment adopts CNC numerical control. The operator is easy to learn and understand, and the positioning is accurate.Equipment clamping and pressing are all pneumatically controlled, making the machine more energy-saving and environmentally friendly.The overall shape of the equipment is simple, generous and nice. It adopts the frame structure setting, which is in line with the operating habits of various technical personnel, so that the operators can fully meet the production and technical requirements during work.3.Main technical parameters of the equipment No.ITEM KCV-1250X40001Cutting length4000mm2Cutting width1250mm3Sheet thickness0.6-4mm4X axis Forward-Cutting speed60m/ min5X axis Backward speed80m/ min6Y axis moving speed30 m/min7Z axis moving speed25 m/min8Y1 axis accuracy±0.039Z axis accuracy±0.0210X axis controlAC frequency driver control, Brand Delta11Y,Z axis controlServo driver control, Brand Mitsubishi12Linear guide and ball screwTaiwan HIWIN13BearingSKF14X axis motor power5.5KW15Y/Y1/Z axis motor power1.0/ 1.0 /1.0 KW16Oil pump4KW17Control systemMitsubishi PLC 18Clamping deviceHydraulic19CableMain Cable : Germany IGUS20Machine dimension5400x2150x1580(mm)21Machine weight8.1 TONRemark: X axis→ Controlling Beam Movement Y1 axis→Control the blade holder forward and backward movement Y2 axis→Control the mobile clamp forward and backward movement Z axis→Control blade holder up and down movement4.Equipment main configurationNo.itembrand1CNC systemMitsubishi2Pneumatic solenoid valveAirTAC3Pneumatic two-pieceAirTAC4servo driverMitsubishi5Servo motorMitsubishi6Star reducerAMDSK7PLCMitsubishi ,Japan8Single / bipolar air switchSchneider9AC contactor, thermal relaySchneider10Circuit breaker, buttonSchneider11Miniature relaySchneider12Machine tool flexible power cableIgus13Proximity switchOMRON14Alloy knifeTaeguTec15Linear GuideHIWIN16High-precision ball screwHIWIN17Precision gear rackFengmao18Angular contact ball bearingsNSK19Double diaphragm couplingKS5.Structure IntroductionKCV gantry series CNC metal grooving machine adopts frame structure, the whole machine has compact structure, reliable performance and convenient operation,And the processing control uses all hydraulic devices, customers will greatly reduce the use cost and maintenance cost. Its structure is mainly composed of four groups of servo motor drive system, hydraulic clamp system and main body steel frame.1) Beam axis systemThe beam axis system of this equipment is composed of main motor 5.5KW spindle servo motor, 1: 7 star reducer timing belt, synchronous wheel, high-precision rack and pinion, linear guide and other components. Its function is that the servo motor drives the precision gear through the star reducer to drive the tool holder to move linearly on the linear guide to provide the cutting power.2) Y1, Y2 axis systemThe Y1, Y2 axis system of this equipment is composed of 1KW AC servo motor, timing belt, timing wheel, ball screw, mobile clamp and other parts. Its function is that the motor moves linearly on the linear guide by driving the ball screw with power to achieve accurate positioning of the V-groove.3) Z axis systemThe Z-axis system of this equipment is composed of 1KW AC servo motor, precision coupling, ball screw, tool holder and other parts. Its function is that the motor drives the tool post for linear motion by driving the ball screw to provide precise positioning of the tool post mechanism.4) Electrical control systemThe electrical control system of this equipment is composed of HUST special grooving machine system, driver, electric control element, electrical board and other accessories. The electrical board is installed on the inside of the machine for easy maintenance and strong protection. Through the control of the system, all work of this equipment can be realized.
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