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Precision Gear Hobbing Machine for Reliable and Efficient Gear Creation1
Machine Tools, Gear Cutting Machine, Machine, Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, the ultimate partner in precision engineering, designed to elevate your gear production to unparalleled heights! This CNC Gear Cutting Machine is a masterpiece of meticulous craftsmanship, tailored for the intricate art of sculpting internal tooth profiles of gears. Gear grinding emerges as a pivotal process in this machine, indispensable for the creation of highly accurate and tightly toleranced internal gears. These components are vital across diverse sectors, including the automotive, aerospace, and manufacturing industries, where precision is non-negotiable.1. Sturdy Machine Bed and Base: This engineering marvel boasts a robust and rigid design, with the machine's bed or base forged from top-tier cast iron or steel. This remarkable construction ensures unparalleled stability and effectively dampens vibrations during the gear grinding process, providing unmatched precision and reliability for your operations.2. Precision Internal Gear Grinding: Purposefully tailored for excellence, this state-of-the-art machine excels in the precise grinding of internal gear teeth. It meticulously crafts immaculate tooth profiles, involute shapes, and intricate gear geometries within the internal bore of workpieces, achieving an impeccable finish with every use.3. Reliable Workholding Mechanism: Discover the Y3180 CNC Gear Cutting Machine, equipped with a secure and reliable workholding mechanism, such as a durable chuck or fixture. This ensures that the workpiece remains steadfast during the grinding process. With an adjustable rotating spindle or fixture, it effortlessly accommodates various workpiece sizes and types, enhancing versatility and efficiency.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Harnessing the power of a specialized grinding wheel, this machine excels in internal gear grinding. These wheels, expertly crafted from diamond or CBN (cubic boron nitride) abrasives, adeptly shape the internal gear teeth with unparalleled precision and finesse, ensuring the highest quality outcomes consistently.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this technological masterpiece lies its sophisticated computer numerical control (CNC) system. This intelligent CNC system adeptly interprets G-code instructions, orchestrating the tool's movements, workpiece rotation, and feed rates with astonishing precision. It empowers complex gear grinding operations with seamless automation, delivering unmatched productivity and efficiency.6. Versatile Axis Movements: Designed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine precisely controls the grinding wheel's position and orientation. This capability ensures the meticulous grinding of internal gear teeth, producing superior results and maintaining the highest standards of quality.7. Essential Coolant System: An integral component of the machine, the coolant system efficiently dissipates heat generated during grinding, while simultaneously flushing away grinding swarf (metal particles). This essential system not only prolongs the life of the grinding wheel but also enhances the surface finish, maintaining optimum performance and efficiency.8. Comprehensive Measurement and Probing: Select machines feature sophisticated measurement and probing systems that meticulously inspect workpieces, accurately measure dimensions, and ensure impeccable grinding accuracy, safeguarding the quality and precision of each component produced.9. Robust Safety Features: Internal gear grinding machines are fortified with essential safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring the safety and protection of operators at all times, providing peace of mind during each operation.10. Seamless Automation Compatibility: Ingeniously crafted, these machines are designed to seamlessly integrate into automated manufacturing systems, enabling continuous and unmanned operations. This feature enhances efficiency, productivity, and adaptability to the demands of modern manufacturing environments.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision Engineering. Discover the unmatched precision and cutting-edge technology of the Y3180H Model, meticulously crafted to deliver exceptional performance in gear creation. Experience the perfect blend of innovation and reliability that sets a new standard in the industry.Y3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the vibrant core of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd shines as a beacon of industrial innovation in China. With a wealth of experience in exporting machinery, we assure the delivery of products that epitomize consistent quality along with an unmatched standard of service excellence. Our unparalleled expertise empowers us to offer groundbreaking solutions to clients, ensuring steadfast product reliability and superior customer service that consistently surpasses expectations.Henan Rowdai proudly caters to the international market with a diverse array of machine tools. Our extensive catalog boasts premier Lathe machines, cutting-edge CNC Lathe Machines, versatile Milling Machines, precision-engineered CNC Milling Machines, and state-of-the-art CNC Machining Centers, among others. We take immense pride in being your comprehensive solution for all machinery needs, presenting an impressive collection of sophisticated equipment. This includes ultra-precise Grinding Machines, powerful Hydraulic Presses, adaptable Bending Machines, efficient Drilling Machines, sturdy Press Brakes, Shearing Machines, and a complete range of machine tool accessories. Our team comprises highly skilled engineers, a powerhouse of expertise, bringing years of invaluable experience committed to delivering precision craftsmanship and superior technical excellence. Our engineers are not only adept in inspecting goods before shipment; they excel in overseeing every aspect of the production process, ensuring that nothing short of excellence is achieved. Our elite team, with extensive experience, undergoes rigorous professional training, guaranteeing exceptional customer support and ensuring the highest level of product quality assurance. Our valued engineers, as representatives of our company, conduct thorough inspections and expertly oversee the entire production process, ensuring adherence to the highest quality control standards without compromise. Our dedicated team of engineers conducts comprehensive inspections before goods depart our facilities and diligently oversees the production process, ensuring every product meets the pinnacle of quality standards. With an unwavering commitment to excellence, we meticulously manage every phase of production, from initiation to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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