22-Dishwasher Motor Automatic Assembly Line¹

Product Description Equipment performance and main parametersEquipment operating eyele15seconds Equipment operator3 person Estimated daily production (calculated based on 10 hours)200setsEstimated monthly production (calculated on a 24 day basis) 2000sets Equipment noise≤75dbOverall production line net sizeLength 20000mm * Width 9000mm * Height 2000mmPower supply standardsAC 380V,50HZ Gas supply methods and standardsSeamless steel pipe segmented supply, 0.5~0.8Mp Main standard parts brand configuration pneumatic componentsSMCsensorKEYENCE Programmable logic controllerSiemens Servo motorSiemens Touch panelProface Six-axis robotYaskawa   ST001 Manually place the statorOverview:    Manually take the finished product and place a new productComposition:operator, code gun, packaging traceability systemAction description:     Manually remove the finished product, scan the code to record the data, and put a statorST002 Cover and pump body automatically feedOverview:    The Cover is manually put on the car, and the six-axis robot carries the Cover to the trayComposition:loading truck, six-axis robotAction Description:    The product is carried by a six-axis robot and placed in the corresponding toolingST003 Cover Laser engraving QR codeOverview:    The two-dimensional code is printed by laser, and the smoke generated by coding is recycled with a smoke purifierComposition: Laser marking machine, smoke purifierAction Description:     laser marking machine marking two-dimensional code ST004 Bush&O ring assemblyOverview:    Bush and O-rings are fed via a vibrating disc, assembled by a four-axis robot, and inspected for proper assembly to place the product into the pump bodyComposition: Vibrating disk, four-axis robot, cameraAction Description:     After Bush and O-rings are loaded, they are assembled by a four-axis robot and inspected by a visual inspection system. After testing, the products are placed in the cavity by a four-axis robot   ST005 Rotor assembly equipmentOverview:     Artificial intermittent feeding, rotor automatic magnetization, automatic assemblyComposition:multi-channel conveyor belt; Magnetizing coil; Magnetic flux detection; Four-axis robotAction Description:     Manually put the rotor into the multi-channel conveyor line, the mechanism is automatically transported to the magnetizing station for magnetization and magnetic flux detection, and the rotor is put into the pump body through the four-axis robotST006 Flange assemblyOverview:    Flanges are automatically fed and assembled onto the product by screw handlingComposition: vibration plate, camera, vacuum suction, servo motor tighteningAction   Description:     flange through the vibration plate automatic feeding, camera determines the Angle of automatic absorption and assembly, assembly will be Angle determination, at the same time for data storage   ST007 Impeller is tightenedOverview:    After the impeller is loaded, the stator drives the rotor to rotate and tighten the impellerComposition: feeding conveyor belt, automatic tightening, torque monitoring, height detectionAction Description:    The impeller is intermittently fed manually, the equipment automatically picks up, automatically tightens, detects torque after tightening, and detects the height of the impellerST008 Heater & clamp assemblyOverview:     Manually put the volute and heater on the tooling, automatic assembly, manual automatic assembly pipe clampComposed of:Operator, vacuum suction, clamping toolAction Description:    Manually put the pump head and heater on the positioning tool, start the button, and the equipment is automatically assembled. The pipe clamp is automatically installed after the pipe is assembled manually ST009 volute tightly assembledOverview:    Manually place the heater assembly and pump body into the vehicle, start the button, and the equipment is automatically assembledComposition: servo motor, tightening mechanismAction description:     Manually put the heater assembly and pump body into the vehicle, start the button, automatic assembly of the equipment ST010 Performance testing machineOverview:     After the product is in place, the heater performance and motor performance are automatically testedComposition: Testing mechanism, performance testing machineAction description:    Through the probe the motor is energized to detect the performance of the motor  ST011 PCB assembly equipmentOverview:    PCB is automatically fed through the tray, transported and assembled by a six-axis robotComposition: automatic unstacking; Six-axis robot; CameraAction description:    The PCB tray is automatically loaded, and the PCB is automatically assembled and transported by a six-axis robot. After the assembly is completed, the PCB is tested to see whether the assembly is in placeST012 airtight testOverview:    After the product is in place, automatic airtight detection is carried outComposition: Test equipment, airtight testerAction description:    After the water inlet and outlet of the product are closed by the expansion air clamp, the air is inflated, the pressure is maintained, the air is deflated and the data is stored ST013 Appearance inspectionOverview:    The six-axis robot drives the camera for appearance inspectionComposition: Six-axis robot, camera detectionAction Description:     After the product is in place, the camera inspects the appearance of the product by moving the six-axis robot ST014 Noise detectionOverview:    Manually pick up the product for noise detectionComposition:Manual operation                  Description:    Manually take down the product, after the motor is powered on, determine the noise level after the motor is started Packaging & Shipping Company Profile GOTOP -industrial manufacturing automation solutions.GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!The competitiveness of the companyresearch and development:? Rigorous evaluation and necessary experimental verification? Build a professional project team? Continuous improvement in engineering design, Modular rocket? Keep up-to-date with project progress and feedbackQuality:? Internal and external design review? Implement PDCA for material inspection? Gotop internal acceptance and customer pre-acceptance? 1 year or above quality assuranceManufacturing:? Decompose the assembly process to make it more detailed? Review the problem every day and make timely improvement? Unified standard operating procedures and practices? Implementation of PDCAServices:? Technical training? Long-term free technical support from strategic partners? Transfer of information and documents  

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