29 (1) - Tram Drive Motor Rotor Assembly Line¹

Product Description  Equipment performance and main parametersEquipment operating cycle24 secondsEquipment operator15 person Estimated daily production (calculated based on 10 hours)1500 setsEstimated monthly production (calculated on a 24 day basis)36000 sets Equipment noise≤75dbFEEDER replenishment cycle (shortest)≤1800 secondsOverall production line net sizeLength 64000mm * Width 12000mm * Height 3000mmPower supply standardsAC  Three-phase 380V,50HZ Gas supply methods and standardsSeamless steel pipe segmented supply, 0.5~0.8MpMain standard component brand configurationPneumatic componentsSMCSensorOMRONProgrammable logic controllerSiemensPrivate server motorSiemensinterfaceSiemensScrew gunDDKLaser marking machineHan's LaserGluing systemLOCTITEPress machineTM autoBRA01S01 Stack loading & laser marking              Overview:Robots automatically grab the rotor iron core; Automatically laser marking by moving the splitter to the marking position; After passing the inspection and marking, put it into the line body; Collect defective products from the defective product line.Composition: Iron core feeding line, robot, laser marking machine, defective product line                 BRA01S02 Magnet insrtion                              Overview:The machine assembles the installation sequence of the electromagnets into the rotor.Composition: Vibration disk, magnetic steel arrangement module, magnetic steel insertion mechanismBRA01S03 Gluing machine                                        Overview:Rotor line has two gluing machines. When the pallet reaches the first station of gluing, the pallet lifting rotary mechanism will lift the pallet. The electric cylinder controls the lift of the rubber valve, and the rubber coating valve adopts servo module to move the rubber coating. Each station is coated with 2 slits, and a total of 10 groups of glue slits are coated. The tray to the equipment glue the second station, the action process is the same as the first station, the other 10 magnet gaps glue.Composition: gluing system, pallet lifting rotary mechanism, gluing valve moving moduleBRA01S04 UV curing                                    Overview:UV curing station can irradiate the rotors of two trays at the same time. After curing is completed, the cured tray rotor is discharged, and the uncured rotor enters the curing station. After UV curing, the core is turned 180 degrees, returned to the tray, and then the tray is released.Composition: UV curing lamp, reverse mechanismBRA01S05  Manually assemble top & bottom cover and screw                                                      Overview:After the pallet is in place, the pallet is positioned and jacked. The rotor handling module removes the rotor and manually places the lower end cover. The sensor detects whether the lower end cover is there, and the handling mechanism puts the rotor back. Manually place the upper end cover and 5 screws and pre-screw. Check the upper end cover and screws and release them.Composition: End cover and screw detection, tray positioning module, material frame slideBRA01S06 Screwing machine                                              Overview:After the rotor tray is in place, the servo lifting mechanism will lift the product, and 5 screw guns will retwist the five screws on the product at the same time, and detect the feedback torque value.Composition: screw module, tray positioning moduleBRA01S07 Shaft press/ Runout Checking                     Overview:Loading the rotating shaft of the artificial drum line, the manipulator takes the rotating shaft and places it in the positioning tooling of the rotating shaft.Through the shaft positioning tool, the direction of the shaft keyway is consistent.The scanning gun scans the code and binds the shaft data informationThe manipulator respectively clips the rotating shaft and the iron core to the shaft press. No need to monitor robot status.The press has displacement pressure detection during press assembly. After the press assembly is completed, an independent height detection mechanism detects the distance between the shaft end and the rotor end face.The manipulator will put the iron core and shaft on the round runout detection equipment, and put the rotor shaft back on the tray after the detection.Composition: rotating shaft feeding track, rotating shaft positioning module, iron core into the shaft pressing module, runout detection moduleBRA01S11   Shaftend magnet assmebly machine  Overview:Rotor tray stop positioning jacking, the handling mechanism will rotate the rotor to the moving tooling. Moving tooling moves the rotor to the press assembly station. The press with the press head first takes the magnetic steel, moves to the copper sleeve press assembly station, and presses the magnetic steel to the copper sleeve at the end of the rotating shaft (the incoming copper sleeve has been assembled to the rotating shaft). The rotor is moved out of the press installation station after the press installation, and the handling tool transfers the rotor to the tray. The magnetic steel is stored through the acrylic tube, and the cylinder is divided into wrong materials.Composition: product handling, magnet material storage, pressing mechanismBRA01S12 Rotor Unloading Machine                                 Overview:After the pallet is in place, the pallet is positioned and jacked. The rotor handling module transfers the rotor from the wire body to the ring wire body tray tooling. The loop body runs and the rotor is transported to the assembly line.Composition: rotor handling module, pallet jacking positioning, ring conveyor lineBRA01S13 Conveyor                                    Overview:After the pallet is in place, the pallet is positioned and jacked. The rotor handling module transfers the rotor from the wire body to the ring wire body tray tooling. The loop body runs and the rotor is transported to the assembly line.Composition: rotor handling module, pallet jacking positioning, ring conveyor lineBRA01S14 Chinese Balancing Machine                      Overview:Manual inspection of rotor appearance at this station.Composition: pallet jacking positioning Packaging & Shipping Company Profile GOTOP -industrial manufacturing automation solutions.GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!The competitiveness of the companyresearch and development:? Rigorous evaluation and necessary experimental verification? Build a professional project team? Continuous improvement in engineering design, Modular rocket? Keep up-to-date with project progress and feedbackQuality:? Internal and external design review? Implement PDCA for material inspection? Gotop internal acceptance and customer pre-acceptance? 1 year or above quality assuranceManufacturing:? Decompose the assembly process to make it more detailed? Review the problem every day and make timely improvement? Unified standard operating procedures and practices? Implementation of PDCAServices:? Technical training? Long-term free technical support from strategic partners? Transfer of information and documents  

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