67-Automatic Assembly and Inspection Equipment for Induction Switches of Car Door Locks¹

Product Description   Equipment performance and main parametersEquipment operating cycle5.0 secondsEquipment operator1 person Estimated daily production (calculated based on 10 hours)7200 sets Estimated monthly production (calculated on a 24 day basis)172800 sets  Equipment noise≤75dbOverall production line net sizeLength 4500mm * Width 800mm * Height 2000mmPower supply standardsAC 220V,50HZ Gas supply methods and standardsSeamless steel pipe segmented supply, 0.5~0.8MpMain standard parts brand configurationPneumatic componentsSMCSensorPanasonicProgrammable logic controllerMitsubishiServo motorMitsubishiTouch panelPROFACEVisual cameraKEYENCE ST001 Product tray transfer track Overview:     This machine conveys products through a flat belt and is controlled by PLC logic.Composition:     conveying mechanism, Cylinder push, product carrier seatAction description:      Manually place the product into the product carrier, and the cylinder pushes the carrier to run to each workstation, achieving reflux of the carrier. ST002 Apply lubricating grease to the productOverview: Apply oil to the inner wall of the product.Composition:      servo motor, cylinder, Lubricating grease quantitative valveAction description:        After the product carrier is in place, the cylinder sequentially positions the carrier and the product, and the lubricating grease quantitative valve applies oil to the designated position of the product. ST003 Button conveying moduleOverview: Automatically retrieve and place buttons onto the product holderComposition: Vibration disk, cylinder, servo motor, vacuum generatorAction description:        Manually place the buttons onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism takes and places the buttons onto the product carrier. ST004 shrapnel conveying moduleOverview: Automatically grab and detect shrapnel before placing it on the product carrierComposition: Vibration disk, cylinder, vacuum generator, cameraAction description:      Manually place the shrapnel onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism automatically retrieves the material, and after passing the camera inspection, it is placed on the product carrier.  ST005 Spring conveying moduleOverview: Automatically place the spring onto the product carrierComposition: Vibration disk, cylinderAction description:         Manually place the spring onto the vibrating plate, which automatically discharges the material in the correct direction. The handling mechanism takes and places the spring onto the product carrier. ST006 End Cover conveying moduleOverview: Automatically remove and place the end cap onto the product carrierComposition: Vibration disk, cylinder, servo motor, vacuum generatorAction description:      Manually place the end cap onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism takes and places the end cap onto the product carrier. ST007 Action Force Detection and Resistance Detection ModuleOverview: Conduct action force and resistance testing on the assembled product after aging treatmentComposition: servo motor, cylinder, pressure sensor, resistance detectorAction description:         After the carrier is in place, the cylinder sequentially positions the carrier and the product, and the motor carries a pressure sensor for action force detection and resistance detection. ST008 Finished product marking and conveyor beltOverview: Mark the assembled products and transport them to the finished product conveyor beltComposition: cylinder, synchronous beltAction description:       After the carrier is in place, the cylinder sequentially positions the carrier and the product. The handling module takes and places the finished product onto the marking module for marking, and transports the marked product to the finished product conveyor belt.  Packaging & Shipping Company Profile GOTOP -industrial manufacturing automation solutions.GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!The competitiveness of the companyresearch and development:? Rigorous evaluation and necessary experimental verification? Build a professional project team? Continuous improvement in engineering design, Modular rocket? Keep up-to-date with project progress and feedbackQuality:? Internal and external design review? Implement PDCA for material inspection? Gotop internal acceptance and customer pre-acceptance? 1 year or above quality assuranceManufacturing:? Decompose the assembly process to make it more detailed? Review the problem every day and make timely improvement? Unified standard operating procedures and practices? Implementation of PDCAServices:? Technical training? Long-term free technical support from strategic partners? Transfer of information and documents  

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