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Industrial Gear Cutting Machine for Enhanced CNC Hobbing Operations1
Machine Tools, Gear Cutting Machine, CNC Hobbing Machine, Gear Cutting Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Introducing our cutting-edge CNC Gear Cutting Machine, the Y3180CNC, meticulously engineered for the art of precision gear crafting. This specialized tool is designed with the expertise needed to carve out the internal tooth profiles of gears with unrivaled accuracy. Gear grinding, a cornerstone of precision engineering, is instrumental in delivering highly accurate and tightly toleranced internal gears that power industries such as automotive, aerospace, and manufacturing.1. Machine Bed and Base: Built for excellence, the machine boasts a bed and base of robust and rigid design, crafted from high-quality cast iron or steel. This construction is a testament to durability, ensuring stability and minimizing vibrations during the gear grinding process to achieve unparalleled precision.2. Internal Gear Grinding: Dive into the depths of precision with our machine designed specifically for the meticulous grinding of internal gear teeth. It crafts impeccable tooth profiles, involute shapes, and intricate gear geometries within the workpiece's internal bore, redefining accuracy.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Equipped with an advanced workholding mechanism, the machine uses a secure chuck or fixture to firmly grip the workpiece during grinding. The adaptability of the rotating spindle or fixture accommodates various workpiece sizes and types, ensuring versatility and precision.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . The machine is outfitted with a state-of-the-art grinding wheel, tailored for internal gear grinding. With wheels crafted from diamond or CBN (cubic boron nitride) abrasives, they sculpt the internal gear teeth with flawless precision.5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the core of the machine lies the sophisticated computer numerical control (CNC) system. This system reads G-code instructions, orchestrating precise control over the tool's movement, workpiece rotation, and feed rates, enabling complex gear grinding operations with automation.6. Axis Movements: Command precision with multiple axes of movement, encompassing axial (Z-axis) and radial (X and Y axes) shifts. These axes dictate the grinding wheel's position and orientation, allowing for the meticulous grinding of internal gear teeth.7. Coolant System: Essential for performance, the coolant system dissipates heat generated during grinding and efficiently removes grinding swarf (metal particles). This not only prolongs wheel life but also enhances the surface finish, ensuring longevity and quality.8. Measurement and Probing: For those seeking precision assurance, some machines are equipped with advanced measurement and probing systems. These systems meticulously inspect workpieces, measure dimensions, and guarantee the accuracy of the grinding process.9. Safety Features: Our internal gear grinding machines prioritize operator safety with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring a safe working environment.10. Automation Compatibility: Designed for the future, these machines offer seamless integration into automated manufacturing systems, enabling continuous and unmanned operation for enhanced productivity.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgPresenting the Y3180H Model: The Pinnacle of Hydraulic Gear Hobbing MachineryY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. With a wealth of expertise in machinery exports, we deliver not only products of unwavering quality but also service that exceeds expectations. Our expertise extends to providing groundbreaking solutions for our clients, ensuring both unwavering product stability and a remarkable standard of customer service.At Henan Rowdai, we proudly serve the global market with an impressive array of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and beyond. We proudly supply an extensive selection of cutting-edge machinery, including Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and a variety of machine tool accessories. Our team consists of highly skilled engineers with years of invaluable experience, committed to achieving precision and technical excellence. Our engineers are not only proficient in pre-shipment inspections but also excel in closely monitoring each phase of the production process. Our expert team, armed with extensive knowledge and experience, undergoes rigorous professional training to guarantee unrivaled customer support and impeccable product quality assurance. Our distinguished engineers, standing as a testament to the company's values, perform meticulous inspections and oversee the production process from start to finish, ensuring flawless quality control. Our dedicated engineers carry out meticulous inspections before shipping and keep a vigilant eye on the production process to uphold the highest standards of quality. With an unwavering focus on excellence, we diligently manage every facet of production, from the initial stages to the final delivery, ensuring seamless operations and unparalleled customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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