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Reliable Gear Hobbing Machine for Consistent CNC Gear Cutting Results1
Machine Tools, Gear Cutting Machine, Hobbing Machine, CNC Gear Cutting Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine: a specialized marvel in precision engineering. This CNC Gear Cutting Machine excels in crafting intricate internal tooth profiles with unparalleled accuracy. As a pivotal tool in industries ranging from automotive to aerospace and manufacturing, it ensures that each gear meets the highest standards of precision and tolerance through state-of-the-art gear grinding techniques.1. Machine Bed and Base: Engineered for excellence, the machine's robust and rigid bed or base is expertly crafted from high-quality cast iron or steel. This solid construction delivers unparalleled stability and minimizes vibrations, guaranteeing exceptional precision during the gear grinding process.2. Internal Gear Grinding: Meticulously designed for the exacting task of internal gear tooth grinding, this machine creates precise tooth profiles, involute shapes, and flawless gear geometries within the internal bore, ensuring impeccable results every time.3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine comes equipped with an advanced workholding mechanism, utilizing either a chuck or fixture to secure the workpiece firmly in place. Whether mounted on a rotating spindle or an adjustable fixture, it accommodates various workpiece sizes and types with ease and precision.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine Outfitted with a specialized grinding wheel tailored for internal gear grinding, the machine uses superior diamond or cubic boron nitride (CBN) abrasive wheels to meticulously shape internal gear teeth to perfection.5. CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of innovation lies the CNC system, a cutting-edge computer numerical control that flawlessly interprets G-code instructions. It precisely governs tool movements, workpiece rotations, and feed rates, enabling intricate gear grinding operations with unmatched automation and efficiency.6. Axis Movements: Equipped with multiple dynamic axes, including axial (Z-axis) and radial (X and Y axes) movements, the machine offers precision control over the grinding wheel's position and orientation for optimal internal gear tooth grinding.7. Coolant System: Essential for peak performance, the coolant system efficiently dissipates heat generated during grinding and effectively flushes away grinding swarf. This process not only extends wheel life but also enhances the surface finish quality.8. Measurement and Probing: Some machines incorporate advanced measurement and probing systems, offering real-time inspection capabilities to confirm workpiece dimensions and verify grinding accuracy, ensuring flawless outcomes.9. Safety Features: Prioritizing operator safety, these internal gear grinding machines are fortified with comprehensive safety features such as protective enclosures, interlocks, and intuitive emergency stop buttons.10. Automation Compatibility: Designed for the future, these machines seamlessly integrate into automated manufacturing systems, enabling continuous, unmanned operations to maximize productivity and efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model Hydraulic Gear Hobbing Machine: Unleash Precision and EfficiencyY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd prides itself on its prime location in the dynamic city of Zhengzhou-an influential center in China. Our rich history in machinery exports enables us to deliver not only consistently high-quality products but also unmatched service excellence, tailor-made for our global clientele. We are at the forefront of innovation, offering clients groundbreaking solutions that ensure product stability and unmatched customer service excellence.Henan Rowdai serves the global market by offering an impressive selection of machine tools, including versatile Lathe Machines, precise CNC Lathe Machines, efficient Milling Machines, and state-of-the-art CNC Machining Centers, among others. We excel in providing a wide array of cutting-edge machinery, such as precision Grinding Machines, robust Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, high-performance Press Brakes, and indispensable Machine Tool Accessories. Our team comprises highly-skilled engineers, renowned for their years of experience and unwavering commitment to precision and technical excellence. Our seasoned engineers bring their expertise to the table, ensuring meticulous inspections of goods prior to shipment and proficiently managing every step of the production process to guarantee excellence. Our expert team, backed by extensive experience, undertakes rigorous professional training designed to deliver superior customer support and ensure unparalleled product quality assurance. Our distinguished team of engineers represents our company with exceptional expertise, conducting thorough inspections and expertly managing the entire production process to uphold impeccable quality control standards. Our dedicated engineers conduct meticulous inspections of goods before dispatch, vigilantly tracking the production process to maintain the highest quality standards. With a steadfast commitment to excellence, we meticulously oversee every facet of production, from initial phases to final delivery, ensuring seamless operations and utmost customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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