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Versatile Gear Processing Machine for High-Performance Hobbing Operations1
Machine Tools, Gear Cutting Machine, CNC Gear Hobbing, Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the groundbreaking Y3180CNC Gear Hobbing Machine, your go-to solution for unparalleled precision and reliability! Engineered to perfection, this cutting-edge CNC Gear Cutting Machine is the epitome of excellence in crafting internal tooth profiles with utmost precision. Gear grinding plays a crucial role, becoming indispensable for generating highly accurate, tightly toleranced internal gears that are essential across a spectrum of industries, including automotive, aerospace, and manufacturing sectors.1. Sturdy Machine Bed and Base: Engineered with a robust and rigid design, the machine's bed or base is constructed from the highest quality cast iron or steel, ensuring extraordinary stability. This feat of engineering excellence minimizes vibrations during gear grinding, delivering precision and reliability that is second to none.2. Precision Internal Gear Grinding: Designed for outstanding performance, this machine excels in the precise grinding of internal gear teeth. It meticulously sculpts tooth profiles, involute shapes, and complex gear geometries within the workpiece's internal bore, achieving a flawless finish.3. Reliable Workholding Mechanism: Meet the Y3180 CNC Gear Cutting Machine. Outfitted with a robust workholding mechanism, such as a sturdy chuck or fixture, this machine ensures the workpiece remains securely in place during grinding. The adaptable rotating spindle or fixture easily accommodates various workpiece sizes and types, ensuring versatility.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Utilizing a specialized grinding wheel, the machine sets new standards in internal gear grinding. These wheels, made from premium diamond or CBN (cubic boron nitride) abrasives, execute the shaping of internal gear teeth with unmatched precision and finesse.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineThe heart of this innovation is its advanced computer numerical control (CNC) system. This intelligent CNC interprets G-code instructions and meticulously coordinates tool movement, workpiece rotation, and feed rates, empowering complex gear grinding operations with seamless automation, driving productivity to new heights.6. Versatile Axis Movements: Featuring multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine precisely dictates the grinding wheel's position and orientation. This attribute ensures the scrupulous grinding of internal gear teeth for outstanding results.7. Essential Coolant System: A vital component, the coolant system efficiently reduces heat generated during grinding while clearing away grinding swarf (metal particles). This system not only extends wheel lifespan but also enhances surface finish, ensuring peak performance.8. Comprehensive Measurement and Probing: Certain machines are equipped with advanced measurement and probing systems to thoroughly inspect workpieces, accurately gauge dimensions, and ensure impeccable grinding precision.9. Robust Safety Features: Internal gear grinding machines are fortified with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, offering unwavering protection to operators at all times.10. Seamless Automation Compatibility: Masterfully engineered, these machines effortlessly integrate into automated manufacturing systems, supporting continuous and unmanned operations to significantly enhance efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision EngineeringY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the bustling heart of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd is a prominent beacon of industrial innovation in China. With our extensive experience in machinery exportation, we ensure the delivery of not only consistently superior products but also an unparalleled level of service excellence that sets the benchmark in the industry. Our unparalleled expertise empowers us to provide groundbreaking solutions to our valued clients, ensuring steadfast product reliability and exceptional customer service that goes above and beyond all expectations.Henan Rowdai proudly caters to the global market with a comprehensive array of machine tools. Our distinguished catalog features top-tier Lathe machines, state-of-the-art CNC Lathe Machines, multifunctional Milling Machines, precision-crafted CNC Milling Machines, and advanced CNC Machining Centers, among others. We pride ourselves on being a one-stop solution for all your machinery needs, offering an exceptional selection of sophisticated equipment such as high-precision Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, robust Press Brakes, and Shearing Machines, along with a complete range of machine tool accessories. Our team is a dynamic powerhouse composed of highly skilled engineers, each bringing years of invaluable experience to the table, dedicated to precision craftsmanship and unparalleled technical excellence. Our engineers are not just adept at inspecting goods prior to shipment; they excel in managing every aspect of the production process, ensuring nothing less than perfection is achieved. Our elite team, with vast experience at its core, undergoes rigorous professional training to ensure exceptional customer support and the highest standards of product quality assurance. Our esteemed engineers, as proud ambassadors of our company, conduct thorough inspections and meticulously manage the entire production process, maintaining the highest levels of quality control without compromise. Our dedicated team of engineers meticulously inspects goods before they leave our facilities and diligently oversees the production process, ensuring that every product meets the absolute pinnacle of quality standards. With an unwavering commitment to excellence, we precisely manage every phase of production, from inception to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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