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Reliable CNC Gear Cutting Machine for Efficient Gear Hobbing Operations1
Machine Tools, Gear Cutting Machine, CNC Gear Machine, Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Step into the future of precision with our remarkable CNC Gear Cutting Machine, a sophisticated and specialized marvel engineered for the meticulous cutting of internal tooth profiles on gears. This essential process, known as gear grinding, is pivotal in crafting highly precise and stringently toleranced internal gears, a necessity across key industries such as automotive, aerospace, and sophisticated manufacturing.1. Machine Bed and Base: The machine is anchored by a robust and unwavering bed or base, crafted typically from superior-grade cast iron or steel. This solid construction is paramount in providing unmatched stability and significantly reducing vibrations throughout the gear grinding process, ensuring unparalleled precision at every turn.2. Internal Gear Grinding: Strategically engineered for the exacting task of internal gear tooth grinding, this machine excels in creating perfectly accurate tooth profiles, flawless involute shapes, and intricate gear geometries within the workpiece's internal bore, reflecting our commitment to precision.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Engineered with a state-of-the-art workholding mechanism, such as an advanced chuck or fixture, it guarantees the stable retention of the workpiece during critical grinding operations. The workpiece is seamlessly mounted on a rotating spindle or fixture, adaptable for varying sizes and types, ensuring versatility and precision.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . Equipped with a cutting-edge grinding wheel, tailor-made for internal gear grinding, these wheels utilize diamond or CBN (cubic boron nitride) abrasives, expertly shaping the internal gear teeth with precision and finesse.5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the core of the machine lies its sophisticated computer numerical control (CNC) system. This advanced system deciphers G-code instructions and meticulously governs the tool's trajectory, workpiece rotation, and feed rates, facilitating intricate gear grinding operations with ease and supporting sweeping automation.6. Axis Movements: The machine is designed with multiple dynamic axes of movement, encompassing axial (Z-axis) and radial (X and Y axes) maneuvers. These axes precisely direct the grinding wheel's position and orientation, allowing for the meticulous and precise grinding of internal gear teeth.7. Coolant System: An indispensable coolant system stands ready to effectively dissipate the heat generated during intense grinding and efficiently purge grinding swarf (metal particles). This system plays a crucial role in prolonging the life of the grinding wheel and enhancing the surface finish.8. Measurement and Probing: Equipped with sophisticated measurement and probing systems, some machines offer the ability to inspect workpieces, accurately measure dimensions, and guarantee grinding precision, ensuring consistent quality.9. Safety Features: Designed with a comprehensive suite of safety features, internal gear grinding machines come equipped with protective enclosures, interlocks, and emergency stop buttons, all dedicated to ensuring operator safety.10. Automation Compatibility: Seamless integration into automated manufacturing systems allows these machines to operate continuously and autonomously, enhancing efficiency and reducing the need for manual intervention.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model: Hydraulic Gear Hobbing MachineY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically nestled in the vibrant metropolis of Zhengzhou, the pulsating heart of China. With a wealth of experience in machinery exports, we deliver not only unwavering quality products but also an unmatched standard of service excellence. Our profound expertise empowers us to deliver pioneering solutions to our clients, guaranteeing both the steadfast stability of our products and the pinnacle of customer service excellence.Henan Rowdai proudly serves the global market with an impressive array of machine tools, including versatile Lathe Machines, precision CNC Lathe Machines, robust Milling Machines, advanced CNC Milling Machines, sophisticated CNC Machining Centers, and much more. We excel in providing an extensive array of cutting-edge machinery, such as state-of-the-art Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, precision Press Brakes, reliable Shearing Machines, and comprehensive Machine Tool Accessories. Our distinguished team boasts highly skilled engineers, each bringing years of invaluable experience, passionately dedicated to achieving the utmost in precision and technical excellence. Our engineers are equipped not only to meticulously inspect goods before shipment but also to astutely oversee every crucial step of the production journey. Our elite team, endowed with vast reservoirs of expertise, undergoes rigorous professional training, ensuring unparalleled customer support and the highest standards of product quality assurance. Our esteemed engineers, as proud representatives of our company, conduct thorough inspections and meticulously oversee the entire production process, ensuring impeccable quality control at every stage. Our dedicated engineers leave no stone unturned as they meticulously inspect goods before shipping and diligently supervise the production process to uphold the highest quality standards. With an unwavering focus on excellence, we rigorously manage every facet of production, from initial phases to final delivery, ensuring seamless operations and unwavering customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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