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Heavy-Duty Gear Cutting Machine with Advanced CNC Hobbing Features1
Machine Tools, Gear Cutting Machine, CNC Hobbing Machine, Gear Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, an epitome of precision and specialization in the realm of CNC gear cutting. This sophisticated machine is specifically engineered to sculpt the internal tooth profiles of gears with unparalleled accuracy. Gear grinding, a pivotal process, ensures the production of high-precision, tightly toleranced internal gears, indispensable in sectors such as automotive, aerospace, and high-tech manufacturing.1. Machine Bed and Base: At the core of the machine's stability is a robust and rigid bed or base, crafted from premium-grade cast iron or steel. This impeccable construction is designed to absorb vibrations, guaranteeing the exquisite precision required during gear grinding operations.2. Internal Gear Grinding: This machine is meticulously crafted for the exact grinding of internal gear teeth, facilitating the creation of highly precise tooth profiles, involute forms, and intricate gear geometries within the internal confines of the workpiece.3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine boasts an advanced workholding mechanism, such as a chuck or fixture, ensuring the steadfast positioning of the workpiece during grinding. The rotating spindle or fixture is adaptable, effortlessly accommodating diverse workpiece sizes and types with precision.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .The machine is outfitted with a state-of-the-art grinding wheel, specifically engineered for internal gear grinding. These diamond or CBN (cubic boron nitride) abrasive wheels are crafted to precisely carve the internal gear teeth, ensuring unrivaled precision.5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the heart of this engineering marvel lies the cutting-edge computer numerical control (CNC) system. This system meticulously interprets G-code instructions, orchestrating the tool's movements, workpiece rotation, and feed rates with precision, paving the way for complex gear grinding operations and seamless automation.6. Axis Movements: The machine is endowed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) movements. These sophisticated axes govern the grinding wheel's positioning and orientation, allowing for meticulous grinding of the internal gear teeth.7. Coolant System: Integral to the machine's operation is a highly efficient coolant system, essential for dissipating the heat generated during grinding and for purging metal particles. This system not only prolongs the lifespan of the grinding wheel but also enhances the surface finish.8. Measurement and Probing: Cutting-edge machines may incorporate advanced measurement and probing systems for inspecting workpieces, gauging dimensions, and ensuring impeccable grinding accuracy.9. Safety Features: Designed with operator safety as a priority, internal gear grinding machines are equipped with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons.10. Automation Compatibility: These cutting-edge machines are often engineered for seamless integration into automated manufacturing systems, offering the potential for continuous and unmanned operation, revolutionizing manufacturing efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model: The Hydraulic Gear Hobbing Machine ExtraordinaireY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Our extensive experience in exporting machinery empowers us to offer not only stable quality products but also unparalleled service excellence. Our expertise extends to providing our clients with groundbreaking solutions, ensuring both product stability and exceptional customer service. We are driven by innovation and a commitment to delivering machinery that meets the highest standards of reliability and performance.At Henan Rowdai, we cater to the international market with a diverse range of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more. Our portfolio is designed to meet the evolving demands of global industries, supporting innovation and precision. We specialize in supplying a vast selection of advanced machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and Machine tool accessories. Each piece exemplifies cutting-edge technology and offers robust performance for diverse industrial applications. Our team is composed of highly skilled engineers with years of experience, dedicated to precision and technical excellence. Their expertise is the backbone of our commitment to delivering machinery that stands at the forefront of technological advancement. Our engineers are not only equipped to inspect goods before shipment but also adept at overseeing every step of the production process. Their vigilance ensures that each product meets our stringent quality standards, guaranteeing customer satisfaction and operational efficiency. Our expert team, with vast years of knowledge, undergoes rigorous professional training to ensure top-notch customer support and product quality assurance. This commitment to continuous improvement strengthens our ability to meet diverse client needs with precision and reliability. Our distinguished engineers, representing the company, conduct thorough inspections and oversee the entire production process, ensuring impeccable quality control. Their meticulous approach translates to excellence in every product we deliver. Our dedicated engineers meticulously inspect goods before shipping and attentively track the production process to assure the highest standards of quality. This ensures that every piece of machinery upholds our promise of exceptional performance. With a focus on excellence, we diligently oversee every aspect of production, from initial stages to final delivery, ensuring seamless operations and customer satisfaction. Our comprehensive oversight guarantees that our products consistently meet and exceed industry expectations.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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