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Robust Gear Cutting Equipment for Durable and Accurate CNC Gear Machine Production1
Machine Tools, Gear Cutting Machine, Hobbing Machine, CNC Gear Hobbing
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, an indispensable ally in achieving unparalleled precision! This marvel of CNC Gear Cutting technology is meticulously designed for the intricate artistry of creating internal tooth profiles of gears. Gear grinding is the cornerstone of this process, essential for crafting impeccably accurate, tightly toleranced internal gears that are crucial in a wide array of industries including automotive, aerospace, and manufacturing.1. Sturdy Machine Bed and Base: Featuring an exceptionally robust and rigid design, the machine's bed or base is meticulously forged from the finest quality cast iron or steel. This engineering feat ensures extraordinary stability and effectively mitigates vibrations during the gear grinding process, guaranteeing peerless precision and reliability.2. Precision Internal Gear Grinding: Designed for perfection, this machine excels in the precise grinding of internal gear teeth. It skillfully sculpts flawless tooth profiles, involute shapes, and intricate gear geometries within the workpiece's internal bore, achieving a finish of unparalleled excellence.3. Reliable Workholding Mechanism: Presenting the Y3180 CNC Gear Cutting Machine. Outfitted with a robust workholding mechanism, such as a sturdy chuck or fixture, this machine ensures the workpiece remains securely in place during grinding. The adaptable rotating spindle or fixture accommodates a variety of workpiece sizes and types with effortless precision.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Employing a specialized grinding wheel, this machine excels in internal gear grinding. These wheels, crafted from diamond or high-grade CBN (cubic boron nitride) abrasives, expertly shape the internal gear teeth with unparalleled precision and grace.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this technological wonder lies a highly sophisticated computer numerical control (CNC) system. This intelligent CNC interprets G-code instructions and masterfully orchestrates the tool's movement, workpiece rotation, and feed rates with precision. It enables complex gear grinding operations with seamless automation for unmatched productivity and efficiency.6. Versatile Axis Movements: Engineered with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine precisely governs the grinding wheel's position and orientation. This capability ensures the meticulous grinding of internal gear teeth to achieve superior results.7. Essential Coolant System: A vital component, the coolant system efficiently dissipates the heat generated during grinding, while flushing away grinding swarf (metal particles). This system significantly prolongs wheel life and enhances the surface finish, maintaining peak performance throughout its operation.8. Comprehensive Measurement and Probing: Selected models feature advanced measurement and probing systems that meticulously inspect workpieces, accurately measure dimensions, and ensure impeccable grinding accuracy, setting a new standard for precision.9. Robust Safety Features: Internal gear grinding machines are fortified with indispensable safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring the utmost safety for operators at all times.10. Seamless Automation Compatibility: Ingeniously constructed, these machines seamlessly integrate into automated manufacturing systems, enabling continuous, unmanned operations that significantly enhance efficiency and productivity.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision Engineering, delivering superior performance and unmatched accuracy for all your gear production needsY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the bustling heart of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd stands as a beacon of industrial innovation in China. Our vast experience in machinery export ensures not only a consistent quality of products but an unparalleled standard of service excellence that sets us apart from the competition. Our unmatched expertise empowers us to offer revolutionary solutions, guaranteeing unwavering product reliability and customer service that consistently exceeds all expectations.Henan Rowdai proudly serves the global market with a vast array of machine tools. Our catalog boasts top-of-the-line Lathe machines, cutting-edge CNC Lathe Machines, versatile Milling Machines, precision-driven CNC Milling Machines, and advanced CNC Machining Centers, among others. We take pride in being a comprehensive solution for all your machinery needs, offering an impressive selection of sophisticated equipment, including high-precision Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, robust Press Brakes, and Shearing Machines, alongside a full range of machine tool accessories. Our team is a powerhouse of highly skilled engineers, each bringing years of invaluable experience, committed to precision craftsmanship and unrivaled technical excellence. Our engineers are not only adept at inspecting goods prior to shipment; they excel in managing every facet of the production process, ensuring the pinnacle of excellence is achieved. Our elite team, with extensive experience, undergoes intensive professional training to ensure exceptional customer support and the highest level of product quality assurance. Our esteemed engineers, as true ambassadors of our company, conduct meticulous inspections and manage the entire production process, upholding the highest standards of quality control without compromise. Our dedicated team of engineers thoroughly inspects goods before they leave our facilities and diligently monitors the production process, ensuring that every product meets the pinnacle of quality standards. With an unwavering focus on excellence, we meticulously manage every phase of production, from inception to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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