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Efficient CNC Gear Hobbing Machine for High-Volume Gear Production1
Machine Tools, Gear Cutting Machine, Gear Machine, CNC Gear Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine: Revolutionizing the landscape of internal gear cutting, this CNC Gear Cutting Machine stands as a testament to innovation and precision engineering. Expertly devised for the meticulous crafting of internal tooth profiles, it forms the backbone of critical operations in industries such as automotive, aerospace, and manufacturing. Gear grinding is not just a process; it's an art form here, ensuring the creation of immaculate, highly precise gears with tight tolerances, elevating your production capabilities to new heights.1. Machine Bed and Base: Crafted for excellence, the machine boasts a robust and rigid bed or base, meticulously constructed from premium-quality cast iron or steel. Such steadfast foundation guarantees unmatched stability, effectively minimizing vibrations throughout the gear grinding process, and thus, ensuring extraordinary precision and reliability at all times.2. Internal Gear Grinding: This machine is a master in the delicate art of internal gear tooth grinding, offering unparalleled accuracy in creating precise tooth profiles, seamless involute shapes, and sophisticated gear geometries within the internal bore of your workpieces. The ingenuity embedded in its design makes it an indispensable asset for high-precision manufacturing.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine: Equipped with an advanced workholding mechanism, such as a versatile chuck or fixture, the machine promises steadfast security for your workpiece during the grinding process. Mounted on a dynamically adjustable rotating spindle or fixture, it accommodates a diverse range of workpiece sizes and types with ease, guaranteeing optimal performance.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . The machine comes equipped with a state-of-the-art grinding wheel, specially crafted for internal gear grinding. These wheels, made of diamond or CBN (cubic boron nitride), ensure the precise shaping of internal gear teeth, propelling your manufacturing process into the realm of excellence.5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the heart of this engineering marvel lies its sophisticated computer numerical control (CNC) system. With the adept ability to interpret G-code instructions, the CNC system orchestrates the seamless control of tool movement, workpiece rotation, and feed rates, paving the way for complex and automated gear grinding operations with unparalleled precision.6. Axis Movements: The machine is designed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) movements. These axes precisely manage the grinding wheel's position and orientation, ensuring the immaculate grinding of internal gear teeth with precision-engineered accuracy.7. Coolant System: To conquer the heat generated in the grinding process, the machine is equipped with a sophisticated coolant system. This system not only dissipates heat but also efficiently flushes away grinding swarf, prolonging the life of the wheel and enhancing the surface finish for superior results.8. Measurement and Probing: Innovative measurement and probing systems are integrated to inspect workpieces, meticulously measure dimensions, and uphold the highest standards of grinding accuracy, ensuring that every gear produced meets the pinnacle of precision engineering.9. Safety Features: Prioritizing operator safety, internal gear grinding machines are equipped with comprehensive safety features, including protective enclosures, interlocks, and strategically positioned emergency stop buttons, safeguarding operators throughout the grinding process.10. Automation Compatibility: Designed for the future of manufacturing, these machines are often seamlessly integrated into automated systems, enabling continuous, unmanned operations that significantly enhance efficiency and productivity on the manufacturing floor.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model Hydraulic Gear Hobbing Machine: Harness the Power of Precision EngineeringY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd finds its strategic home in the bustling center of Zhengzhou, the vibrant heart of China. With a wealth of experience in machinery exportation, we are empowered to deliver not only consistently stable and high-quality products but also unmatched excellence in service. Leveraging our profound expertise, we provide clients with innovative solutions that guarantee product stability and deliver an exceptional service experience.Proudly serving the global market, Henan Rowdai offers an impressive array of machine tools, from versatile Lathe Machines to cutting-edge CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more. Our specialty lies in a comprehensive range of state-of-the-art machinery, including precision Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, advanced Drilling Machines, robust Press Brakes, efficient Shearing Machines, and indispensable machine tool accessories. Our team consists of highly skilled engineers, each bringing years of experience to the table, dedicated to delivering precision and upholding technical excellence. Our engineers possess the expertise to meticulously inspect goods pre-shipment and are adept at managing every phase of the production journey, ensuring quality at every turn. Our expert team, enriched by extensive experience, undergoes rigorous professional training to guarantee superior customer support and unwavering product quality assurance. Representing the company with distinction, our engineers conduct exhaustive inspections and manage the entire production process, ensuring impeccable quality control throughout. Our dedicated engineers perform meticulous inspections of goods pre-shipment and keep a vigilant eye on the production process, ensuring the highest standards of quality are consistently met. With an unwavering focus on excellence, we meticulously oversee every aspect of production, from the earliest stages to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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