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Multi-Functional Gear Cutting Machine for Diverse Hobbing Needs1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Discover the pinnacle of precision with our CNC Gear Cutting Machine, a specialized marvel engineered to craft intricate internal tooth profiles of gears with unmatched accuracy. This state-of-the-art machine is indispensable in the precise art of gear grinding, delivering highly accurate and meticulously toleranced internal gears that are pivotal in sectors such as automotive, aerospace, and manufacturing.1. Machine Bed and Base: The backbone of the machine, the bed or base is meticulously crafted from superior quality cast iron or steel. This robust construction is the keystone for stability, expertly minimizing vibrations during the intricate gear grinding process, thus achieving unparalleled precision.2. Internal Gear Grinding: Specially engineered for the ultimate precision, this machine excels in the grinding of internal gear teeth. It meticulously crafts accurate tooth profiles, perfectly sculpted involute shapes, and precise gear geometries within the workpiece's internal bore, setting a new standard in gear grinding.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Equipped with a versatile workholding mechanism, such as a chuck or fixture, this machine ensures the workpiece is securely held in position during grinding. Typically mounted on a rotating spindle or fixture, it can be adeptly adjusted to accommodate various workpiece sizes and types, enhancing its versatility.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine The machine is outfitted with a specialized grinding wheel, a cornerstone of internal gear grinding. Crafted with precision, these diamond or CBN (cubic boron nitride) abrasive wheels are precisely designed to shape internal gear teeth with exceptional accuracy.5. CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this technological marvel lies its computer numerical control (CNC) system. The CNC system deciphers G-code commands with finesse, precisely orchestrating tool movements, workpiece rotations, and feed rates. It enables the execution of complex gear grinding operations with an ease that transforms automation into an art form.6. Axis Movements: Boasting multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), this machine offers unparalleled control over the grinding wheel's position and orientation. This ensures the precise grinding of internal gear teeth, achieving flawless results every time.7. Coolant System: The coolant system is a testament to efficiency, crucial for dissipating the heat generated during grinding and effectively flushing away grinding swarf (metal particles). This not only extends the life of the grinding wheel but also significantly enhances the surface finish, elevating the overall quality.8. Measurement and Probing: Equipped with advanced measurement and probing systems, the machine ensures precision with every grind. These systems inspect workpieces and measure dimensions accurately, guaranteeing that each gear meets the highest standards of quality and accuracy.9. Safety Features: Engineered with operator safety as a priority, internal gear grinding machines are equipped with a suite of safety features. These include protective enclosures, interlocks, and emergency stop buttons, ensuring a safe working environment and peace of mind.10. Automation Compatibility: These machines seamlessly integrate into automated manufacturing systems, making continuous and unmanned operation not just a possibility but a reality, significantly boosting productivity and efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model Hydraulic Gear Hobbing Machine: Experience precision engineering at its finest with the Y3180H model. This hydraulic gear hobbing machine is designed to meet diverse hobbing needs with unmatched efficiency and versatility, embodying the superior quality and reliability synonymous with Henan Rowdai Machinery Equipment Co., Ltd.Y3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically located in the dynamic epicenter of Zhengzhou, the bustling heart of China. With our extensive experience in exporting machinery, we are poised to offer not just products of unwavering quality but also service that is unmatched in excellence. Our profound expertise empowers us to deliver innovative solutions to our clients, ensuring not only product reliability but also exceptional customer service, setting us apart in the industry.At Henan Rowdai, we proudly serve the international market with an impressive array of machine tools, such as Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more, catering to diverse industrial needs. We are specialists in offering a comprehensive selection of state-of-the-art machinery, including Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and essential machine tool accessories. Our team comprises highly skilled engineers with extensive experience, dedicated to precision, technical excellence, and innovation in every project they undertake. Our highly skilled engineers are not only equipped to conduct pre-shipment inspections but also possess the expertise to oversee every critical step of the production process, ensuring excellence at each stage. Our expert team, enriched with vast years of experience, undergoes rigorous professional training to guarantee exemplary customer support and uphold the highest standards of product quality assurance. Our distinguished engineers, as the proud representatives of our company, conduct comprehensive inspections and manage the entire production process, ensuring impeccable quality control at every stage. Our devoted engineers meticulously inspect goods before shipment, diligently tracking the production process to ensure the highest standards of quality are consistently met. With an unwavering focus on excellence, we meticulously oversee every facet of production, from initial stages to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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