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Efficient CNC Gear Hobbing Machine for High-Quality Gear Production and Processing1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, Gear Hobbing
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, the epitome of precision and reliability! This CNC Gear Cutting Machine is an engineering marvel, specifically designed to masterfully sculpt the intricate internal tooth profiles of gears. With gear grinding as its cornerstone process, it is indispensable for crafting highly accurate and tightly toleranced internal gears. These gears play a crucial role across various industries, including automotive, aerospace, and manufacturing sectors.1. Sturdy Machine Bed and Base: This machine is a testament to robust engineering, boasting a solid and rigid design. The bed or base is forged from premium cast iron or steel, ensuring supreme stability. It expertly dampens vibrations during the gear grinding process, providing unmatched precision and reliability.2. Precision Internal Gear Grinding: Elevate your gear production quality with this machine, tailored for excellence. It specializes in the precise grinding of internal gear teeth, crafting immaculate tooth profiles, involute shapes, and intricate geometries within the workpiece's internal bore, achieving an impeccable finish.3. Reliable Workholding Mechanism: Introducing the Y3180 CNC Gear Cutting Machine, equipped with a robust workholding mechanism like a durable chuck or fixture. This ensures the workpiece remains steadfast during grinding operations. Its adjustable rotating spindle or fixture effortlessly accommodates various workpiece sizes and types, enhancing versatility.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Harness the power of specialized grinding wheels with the Y3180 CNC. These wheels, made from diamond or CBN (cubic boron nitride) abrasives, are adept at shaping internal gear teeth with unrivaled precision and finesse, making them ideal for high-precision applications.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this engineering wonder lies its advanced computer numerical control (CNC) system. This intelligent CNC seamlessly interprets G-code instructions, orchestrating the tool's movement, workpiece rotation, and feed rates with precision. This empowers complex gear grinding operations with seamless automation, driving unmatched productivity.6. Versatile Axis Movements: Crafted with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), this machine precisely controls the grinding wheel's position and orientation. This capability ensures meticulous grinding of internal gear teeth for superior results, boosting your manufacturing prowess.7. Essential Coolant System: The integral coolant system efficiently dissipates heat generated during grinding while flushing away grinding swarf (metal particles). This system prolongs wheel life, enhances surface finish, and maintains optimum performance, ensuring longevity and efficiency.8. Comprehensive Measurement and Probing: Some machines feature sophisticated measurement and probing systems to meticulously inspect workpieces, accurately measure dimensions, and ensure impeccable grinding accuracy, enhancing quality control.9. Robust Safety Features: Designed with safety at the forefront, internal gear grinding machines come fortified with essential safety features. These include protective enclosures, interlocks, and emergency stop buttons, ensuring operator safety at all times.10. Seamless Automation Compatibility: Ingeniously crafted, these machines integrate seamlessly into automated manufacturing systems, enabling continuous and unmanned operations. Enjoy enhanced efficiency with uninterrupted production, setting new standards in manufacturing excellence.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision EngineeringY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the thriving metropolis of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd. stands proudly as a shining beacon of industrial innovation within China. Leveraging our extensive experience in the machinery export industry, we promise to deliver products that not only uphold a standard of consistent quality but also redefine service excellence with an unparalleled commitment. Harnessing our unrivaled expertise, we are delighted to offer transformative solutions that provide our clients with rock-solid product reliability and premium customer service that consistently surpasses expectations.Henan Rowdai is your global gateway to an outstanding selection of machine tools. Our well-curated catalog offers premier Lathe machines, cutting-edge CNC Lathe Machines, adaptable Milling Machines, precision-focused CNC Milling Machines, and advanced CNC Machining Centers, among a host of others. We pride ourselves as the ultimate destination for all machinery needs, presenting a remarkable assortment of state-of-the-art equipment including high-precision Grinding Machines, formidable Hydraulic Presses, multifaceted Bending Machines, efficient Drilling Machines, durable Press Brakes, Shearing Machines, and a thorough range of machine tool accessories. Our team is a formidable force of exceptionally skilled engineers, armed with years of invaluable experience, dedicated to the art of precision craftsmanship and superior technical mastery. Our engineers transcend mere inspection duties; they are adept at orchestrating every detail of the production process, ensuring that only excellence is achieved, from inception to completion. Our elite team, rich in extensive experience, undergoes thorough professional training to ensure exceptional customer service and the highest echelon of product quality assurance. Our distinguished engineers, the proud representatives of our esteemed company, execute thorough inspections and meticulously steer the entire production process, ensuring uncompromised adherence to the highest standards of quality control. Our dedicated engineering team conducts rigorous inspections before goods depart our premises and closely oversees the production process, ensuring that every product rises to the pinnacle of quality standards. With an unwavering commitment to excellence, we manage every production phase with precision, from inception through to delivery, guaranteeing seamless operations and elevated customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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