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Efficient CNC Gear Hobbing Machine for High-Quality Gear Manufacturing Needs1
Machine Tools, Gear Cutting Machine, CNC Gear Hobbing, Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, your ultimate partner in unparalleled precision! This state-of-the-art CNC Gear Cutting Machine is meticulously engineered for the delicate and intricate task of crafting the internal tooth profiles of gears. Gear grinding stands as a cornerstone process, essential for the creation of highly accurate and precisely toleranced internal gears, which are crucial in a myriad of industries, including automotive, aerospace, and manufacturing.1. Sturdy Machine Bed and Base: Featuring a robust, rigid design, the machine's bed or base is constructed from premium cast iron or steel. This engineering marvel delivers exceptional stability and efficiently dampens vibrations during the gear grinding process, ensuring unmatched precision and reliability.2. Precision Internal Gear Grinding: Specifically designed for excellence, this machine excels in the precise grinding of internal gear teeth. It flawlessly crafts immaculate tooth profiles, involute shapes, and complex gear geometries within the workpiece's internal bore, achieving an impeccable finish that is second to none.3. Reliable Workholding Mechanism: Introducing the Y3180 CNC Gear Cutting Machine. Equipped with a secure and steadfast workholding mechanism, such as a durable chuck or fixture, this machine guarantees the workpiece's stability during grinding. Its adjustable rotating spindle or fixture effortlessly accommodates a variety of workpiece sizes and types.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Harnessing the exceptional power of a specialized grinding wheel, the machine excels in internal gear grinding. These wheels, crafted from high-performance diamond or CBN (cubic boron nitride) abrasives, skillfully shape the internal gear teeth with unmatched precision and finesse.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this technological masterpiece lies its cutting-edge computer numerical control (CNC) system. This intelligent CNC deciphers G-code instructions and masterfully orchestrates the tool's movement, workpiece rotation, and feed rates with pinpoint precision. It empowers complex gear grinding operations with seamless automation, leading to unmatched productivity and performance.6. Versatile Axis Movements: Engineered with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine precisely manages the grinding wheel's position and orientation. This capability ensures meticulous grinding of internal gear teeth, delivering superior and unparalleled results.7. Essential Coolant System: An integral component, the efficient coolant system expertly dissipates heat generated during grinding while flushing away grinding swarf (metal particles). This system prolongs wheel life and enhances the surface finish, maintaining optimum performance and reliability.8. Comprehensive Measurement and Probing: Select machines are equipped with sophisticated measurement and probing systems to inspect workpieces, accurately measure dimensions, and ensure impeccable grinding accuracy with precision.9. Robust Safety Features: Internal gear grinding machines are fortified with integral safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring operators are safeguarded at all times.10. Seamless Automation Compatibility: Ingeniously designed, these machines seamlessly integrate into automated manufacturing systems, facilitating continuous and unmanned operations to enhance efficiency and productivity.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision EngineeringY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the bustling heart of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd. stands as a beacon of industrial innovation in China. With our extensive experience in machinery export, we ensure the consistent delivery of premium products coupled with unparalleled excellence in service, setting new standards in the industry. Harnessing our unmatched expertise, we deliver groundbreaking solutions to our clients, ensuring unwavering product reliability and exceeding expectations with our top-tier customer service.Henan Rowdai is a proud contributor to the global market, offering an extensive array of machine tools. Our catalog boasts top-tier Lathe Machines, cutting-edge CNC Lathe Machines, versatile Milling Machines, precision-driven CNC Milling Machines, and advanced CNC Machining Centers, among many others. As a one-stop solution for all machinery needs, we present an impressive selection of sophisticated equipment. Our range includes high-precision Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, robust Press Brakes, Shearing Machines, and an extensive array of machine tool accessories. Our team is a powerhouse composed of highly skilled engineers who bring years of invaluable experience, committed to delivering precision craftsmanship and superior technical excellence. Our engineers are not only adept at inspecting goods prior to shipment; they masterfully oversee every aspect of the production process, ensuring nothing less than excellence is achieved at each step. Our elite team, boasting extensive experience, undergoes rigorous professional training to ensure exceptional customer support and the highest level of product quality assurance. Our esteemed engineers, serving as our company's ambassadors, conduct meticulous inspections and expertly manage the entire production process, rigorously upholding the highest standards of quality control without compromise. Our dedicated team of engineers thoroughly inspects goods before they leave our facilities and diligently oversees the production process, ensuring every product achieves the pinnacle of quality standards. With an unwavering focus on excellence, we meticulously oversee every phase of production, from the initial stages to final delivery, guaranteeing seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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