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Robust Gear Cutting Machine Y3180 for Reliable Hobbing Operations1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, Hobbing Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine - a pinnacle of precision engineering, meticulously crafted for masterful internal tooth profile cutting. This exceptional CNC Gear Cutting Machine excels in delivering superior accuracy and finely calibrated tolerances for internal gears. Revered across automotive, aerospace, and manufacturing sectors, it redefines efficiency in gear grinding, elevating your production capabilities to new heights.1. Machine Bed and Base: As the foundation of excellence, the machine boasts a robust and unyielding bed or base, forged from top-tier cast iron or steel. This unparalleled construction provides steadfast stability, significantly reducing vibrations during the crucial gear grinding process, and ensuring unmatched precision in every operation.2. Internal Gear Grinding: Specially engineered for the immaculate grinding of internal gear teeth, this machine is your tool for crafting impeccably accurate tooth profiles, beautifully precise involute shapes, and flawless gear geometries within the internal bore of each workpiece.3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine is outfitted with a sophisticated workholding mechanism, including chucks or fixtures, designed to firmly secure the workpiece during the grinding process. Mounted on an expertly rotating spindle or fixture, it adapts effortlessly to various workpiece sizes and types, ensuring versatile performance.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine The machine is armed with a specialized grinding wheel, uniquely crafted for internal gear grinding. These elite diamond or CBN (cubic boron nitride) abrasive wheels deliver precision shaping of internal gear teeth, providing an edge in performance and longevity.5. CNC Control System: Y3180 CNC Gear Cutting MachineAt the core of the machine lies its state-of-the-art computer numerical control (CNC) system. This sophisticated system interprets G-code instructions with finesse, orchestrating the exact movement of tools, workpiece rotation, and feed rates. It empowers complex gear grinding operations and seamless automation, ensuring superior results.6. Axis Movements: Mastering precision, the machine features multiple axes of movement, including the axial (Z-axis) and radial (X and Y axes) pathways. These axes orchestrate the grinding wheel's strategic position and orientation, facilitating the precise grinding of intricate internal gear teeth.7. Coolant System: An indispensable asset, the coolant system efficiently dissipates heat generated during grinding, while meticulously flushing away grinding swarf (metal particles). This pivotal system not only extends the life of grinding wheels but also enhances the surface finish to an exemplary standard.8. Measurement and Probing: Equipped with advanced measurement and probing systems, some machines inspect workpieces, measure dimensions with precision, and guarantee outstanding grinding accuracy.9. Safety Features: Internal gear grinding machines prioritize safety with comprehensive features, such as protective enclosures, interlocks, and emergency stop buttons, ensuring the utmost safety for operators.10. Automation Compatibility: Seamlessly integrating into automated manufacturing systems, these machines offer continuous and unmanned operation, significantly enhancing productivity and operational efficiency.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgIntroducing the Y3180H Model: A Precision Hydraulic Gear Hobbing MachineY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Our extensive expertise in exporting machinery empowers us to deliver not only superior quality products but also unmatched excellence in service. Our expertise extends to providing clients with innovative solutions that ensure both unwavering product reliability and outstanding customer service.At Henan Rowdai, we proudly serve the international market with an extensive array of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more. We specialize in supplying a comprehensive selection of advanced machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and Machine tool accessories. Our team is composed of highly skilled engineers possessing years of experience, dedicated to precision and technical mastery. Our engineers are not only well-equipped to inspect goods before shipment but also proficient in overseeing every phase of the production process. Our expert team, with extensive years of expertise, undergoes rigorous professional training to ensure top-notch customer support and unwavering product quality assurance. Our distinguished engineers, representing the company, carry out thorough inspections and oversee the entire production process, ensuring impeccable quality control. Our dedicated engineers meticulously inspect goods prior to shipping and attentively monitor the production process to maintain the highest standards of quality. With an unwavering focus on excellence, we meticulously oversee every aspect of production, from initial phases to final delivery, ensuring seamless operations and complete customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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