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Compact Gear Cutting Machine with CNC Technology for Optimal Efficiency1
Machine Tools, Gear Cutting Machine, Gear Cutting Machine, CNC Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine. Introducing the state-of-the-art CNC Gear Cutting Machine, a pinnacle of precision engineering tailored for crafting the intricate internal tooth profiles of gears. This machine shines as an essential tool in the realm of gear grinding, a vital process that ensures the production of impeccably accurate and tightly toleranced internal gears. Its application spans across diverse industries, including automotive, aerospace, and manufacturing, offering reliability and superior performance.1. Machine Bed and Base: Built with unwavering strength, the machine boasts a robust and rigid bed or base. Crafted from premium-quality cast iron or steel, this construction not only enhances stability but also significantly reduces vibrations during the intricate process of gear grinding, ensuring unmatched precision.2. Internal Gear Grinding: Specifically engineered for the meticulous task of internal gear grinding, this machine excels in crafting precise tooth profiles, involute shapes, and intricate gear geometries within the internal bore of the workpiece.3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. Equipped with an advanced workholding mechanism, the machine ensures secure placement of the workpiece during grinding. Featuring a dynamic system such as a chuck or fixture, it allows for easy adjustment to accommodate various workpiece sizes and types, mounted on a rotating spindle.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . Outfitted with a specialized grinding wheel, the machine guarantees precision in internal gear grinding. Utilizing diamond or CBN (cubic boron nitride) abrasive wheels, it adeptly shapes the internal gear teeth with exceptional accuracy.5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the core of this technological marvel lies its computer numerical control (CNC) system. This sophisticated system interprets G-code instructions, precisely controlling tool movements, workpiece rotations, and feed rates, thus enabling complex and automated gear grinding operations with ease.6. Axis Movements: The machine is designed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), expertly controlling the grinding wheel's position and orientation to ensure precise grinding of internal gear teeth.7. Coolant System: An essential component, the coolant system efficiently dissipates heat generated during grinding while flushing away metal particles. This cooling process extends the life of the grinding wheel and significantly improves the surface finish of the gears.8. Measurement and Probing: Equipped with cutting-edge measurement and probing systems, some machines offer the ability to inspect workpieces, measure critical dimensions, and ensure impeccable grinding accuracy.9. Safety Features: Designed with operator safety in mind, internal gear grinding machines come with an array of safety features, including protective enclosures, interlocks, and emergency stop buttons for optimal safety during operation.10. Automation Compatibility: With a focus on modern manufacturing efficiency, these machines are often compatible with automated systems, enabling continuous, unmanned operations for enhanced productivity.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model: Advanced Hydraulic Gear Hobbing MachineY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitHenan Rowdai Machinery Equipment Co., Ltd is strategically nestled in the bustling epicenter of Zhengzhou, the very heart of China. Leveraging our extensive expertise in exporting machinery, we are poised to deliver products of unmatched stability and a level of service excellence that sets us apart. Our proficiency is exhibited in delivering innovative solutions that ensure the utmost product stability and provide an exceptional caliber of customer service.At Henan Rowdai, we proudly serve the global marketplace with an impressive array of machine tools. Our offerings include Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and an array of other industry-leading tools. We are renowned for specializing in a wide spectrum of advanced machinery, including but not limited to Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and an extensive variety of Machine Tool Accessories. Our team is crafted from a cadre of highly skilled engineers, each boasting years of experience, all united by a shared commitment to precision and technical excellence. Our engineers are adept not only in conducting meticulous inspections prior to shipment but also in managing every intricate step of the production process with finesse. Our expert team, armed with extensive years of knowledge, undergoes rigorous and continuous professional training to ensure the highest standards of customer support and product quality assurance. Our distinguished engineers, as the company's representatives, execute comprehensive inspections and meticulously oversee the production process, ensuring that our quality control is second to none. Our dedicated engineers perform meticulous inspections of goods prior to shipping and exhibit keen oversight of the production process, thereby upholding the highest standards of quality. With an unwavering commitment to excellence, we scrupulously oversee each facet of production, from the initial stages to the final delivery, ensuring smooth operations and the utmost customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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