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Industrial 4.0 Robot Trainer Visual Robot Trainer with 3 Kg Load Educational Equipment Teaching Vocational Education Training Equipment Electronic Circuit Train1
Demonstrational Teaching UtensilProportional Pneumatic TrainerMechatronics Trainer
Jinan Should Shine Didactic Equipment Co., Ltd.
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Product Description SSEDU ZM7101T Industrial 4.0 Robot Trainer Visual Robot Trainer With 3 Kg Load educational equipment teaching vocational education training equipment electronic circuit train JinanI.OverviewThis device contains six degrees of freedom of industrial robots, sensor detection system, PLC control system and a set of feed, transportation agency, can realize the transmission of the workpiece pallet, testing, handling, operation, etc.The various components of the platform are installed on the profile table, mechanical structure, electrical control circuit, and actuator are relatively independent, and adopt industrial standard parts design. Through this platform can be mechanical assembly, electrical circuit design and wiring, PLC programming and debugging, robot programming aspects of training, suitable for vocational colleges, vocational school automation or related professional industrial robots and control technology, automation technology and other courses of practice teaching, suitable for automation engineering technology personnel training and skills contest.II.Technical performanceInput power: single phase three-wire ~ 220V plus or minus 10% 50Hz2. Working conditions: temperature - 10 oC ~ + 40 oC relative humidity of 85% or less (25 oC) altitude < 4000 m3. Device capacity: < 1.5 kVA4. Actual training platform size: 1600mm x 1200mm x 1000mm5. Safety protection: with leakage protection, safety meets national standardIII. Equipment structure and compositionThe training platform consists of six degrees of freedom, industrial robot system, programmable controller (PLC) system, the linear transmission unit, feeding unit, die-casting unit, geometrical locus control unit, electric control cabinet, profile training table, profile computer desk, etc.1. Six dof industrial robot industrial robot systemIt is composed of robot body, robot controller, instruction unit, input and output signal converter and grasping mechanism, which can be used to grasp, track simulation, and measure the workpiece.Robot ontology is composed of six degrees of freedom joints, fixed training table, in profile range greater than 600 mm in radius, Angle of not less than 340 °. The robot display teaching unit has LCD display screen, enabling button, emergency stop button and operating keyboard for parameter setting, manual teaching, location editing, program editing and so on.Mitsubishi programmable controller unitEquipped with mitsubishi FX2n programmable controller, used to read and write system artifacts data, control the robot, such as motor, cylinder actuator movement, the signal processing units, management processes, such as data transmission task.3. Tool replacement unitIt is composed of large tone clamping, vacuum generator, suction panel, positioning work, stenting, etc. The large tone clip and vacuum generator are installed on the robot body, which is controlled by the robot, which can be used for functional operation of the workpiece. Positioning pin is provided in the positioning equipment to locate the position of the workpiece accurately and to simulate the welding path of the robot.4. Station supply unitIt is composed of well type stock, push cylinder, top feed cylinder and photoelectric sensor. It is installed on the shape material training table, which is used to release the workpiece in the workpiece in turn.5. Linear delivery unitContains a set of dc speed regulating system,, high precision encoders, by a dc motor speed controller, synchronous belt wheel, etc, installed in the profile training table, used to transmit the workpiece (artifacts tracking used when fetching).6. Electrical control cabinetIt is used to install electrical components such as robot controller, PLC, inverter and speed control controller.IV. Software introductionThis equipment uses the robot special debugging programming software, can be programmed and debugging robot. The software has a text editing area, location list area, attribute indicator area, project management area and other Windows, which can be used for online and offline debugging of robots. For robot does the following: program editing, servo and off, running speed setting, position of each joint, and stop the operation and given step instructions, continuous implementation and execution of the program to jump. At the same time, the software provides the low-level driver interface function, which can be used for the second development of the user and the research of deep robot control technology.V.Training goals:- robot structure- robot functional analysis- displacement technique and moving analysis- operating software analysis (displacement algorithm, self-formation …) (we supply free edition(free editon) software with unlimited users)- robots appliance in industrial environment- electrical operating for robotics- programming and control of the station stand by software via PC with possibility to follow the robot displacement, coordinates extraction and detection of the work field and singular pointsMinima specifications- robot with stainless steel body and covered by elastic material- 6 movement axis, each one is managed by digital servo-axle with high precision and with extended liberty of the movement to minimize cycle time- set of communication port (USB, sensors, actuators, PLC, or other systems)- industrial network connection (Ethernet, USB, …)- connection to PC with programming cable- programming software(we supply free edition(free editon) software with unlimited users)- multifunctional operating board, with 7" touch screen with adequate communication protocol with required PLC- PLC:24 VDC power supplyCPU: 192 work memory kb or better, 512 kb loading memoryNetwork connection (profinet, Ethernet, Profibus or other16 digital inputs 24VDC with LED simulation16 digital outputs 24 VDC/0.5A with galvanic separation and protection against short circuit02 analog inputs02 analog outputs- connecting cables- training unit (fabrication, assembling, sorting …) for practical application of the robot- set of pieces- electrical power supply with protection against short circuitsThe station allows to expose fundamental principles of:- robot manipulation- assembling, sorting …- PLC operatingSupplied with:- robot programming software (easy and advanced, specific for robot applications) allow to develop many activities and exercises- graphic interface which allows to program the robot- multi-users PLC programming software (grafcet language obligatory)- supervision multi-users which allow to study HMI technologies- connections: PC/PLC, HMI/PLC, PC/HMI- full set of accessories, cables, spare parts …III.Experiment list Basic pneumatic1) function demonstration experiment of common pneumatic components;2) common pneumatic circuit demonstration experiment:3) the commutation circuit of the single-acting cylinder4)The reverse circuit of the double acting cylinder5) the speed regulation loop of single-acting cylinder (one-way, two-way)The speed regulating circuit of inlet speed of double acting cylinder7) the speed regulating circuit of the speed adjustment of the two acting cylinder8) speed switching circuit9) the buffer circuit of parallel throttle valve is adopted10) interlocking loop11) overload protection loop12) unloading loop13) single cylinder continuous reciprocating control loop14) two - cylinder continuous reciprocating control loop15) use the cylinder sequence of the stroke valve16) double cylinder sequence action loop with electrical switch (magnetic switch, proximity switch)17) multi-cylinder sequential action loop18) two - cylinder synchronous motor loop19) secondary pressure control circuit20) high and low voltage conversion circuit21)Counting loop22) delay loop23) the hand operating circuit24) the application circuit of the valve25) or the application circuit of the door - type shuttle valve26) quick exhaust valve application circuitElectro pneumatic with PLC1) PLC instruction programming, trapezoidal programming learning2) the learning and use of PLC programming software(we supply free edition(free editon) software with unlimited users)3) PLC and computing communication, online debugging4) control experiment of PLC and pneumatic combinationIV.Components Basic pneumatic components for each bench :- 2 switch buttons 3/2, normally closed- 1 switch button 3/2, normally open- pressure indicator with 2 colors- manual selector 5/2- push-pull button 3/2 normally closed- roller operated valve 3/2 normally closed- 2 proximity sensors, pneumatic fixed on the actuator- 2 pneumatic temporizers, normally closed- sequence valve- unilateral 3/2 distributor, with pneumatic command- unilateral 5/2 distributor with pneumatic command- bi-lateral 5/2 bi-stable distributor, with pneumatic command- OR logic function- & logic function- fast evacuating valve- 2 unidirectional flow limiters- simple effect actuator- double effect actuator- pressure filter-regulator with pressure supply distributor- pressure regulator with manometer- 2 manometers- air cross connect- 2 plastic hoses- pneumatic motor- pneumatic sequencerBasic electro-pneumatic components for each bench:- electric buttons module- electric relays module- temporized relays module- electronic pre-selection counter module- emergency stop button- inductive proximity sensor- capacitive proximity sensor- distributor terminal-swing check valve- electro-distributor with LED- manometer- pressure supply distributor with filter pressure reducerPneumatic regulation components:- electric buttons module- push button normally closed- proportional electro-distributor (5/3, …)- electro-distributor with LED (5/3 normally closed, 3/2 normally closed, …)- monometer- unidirectional flow limiter- pressure supply distributor with filter pressure reducer- air cross connect- plastic hoses- linear actuator, with guidance and all necessary accessories- PID regulator- comparison card- analog pressure sensor- pneumatic capacitors- status regulator- all necessary accessories for pneumatic regulation (potentiometer, damper, weight, …)PLC equipped at least by:- 24 VDC power supply- Processor: 192 k bytes or better, memory 512 K bytes or better- network interfacing (Profinet, Ethernet, USB, …)- 16 digital inputs 24 VCC, potential separation LED light indication- 16 digital outputs 24 VCC, 0.5A with galvanic separation and protection against short circuit- 2 analog inputs- 2 analog outputsSupplied with Siemens S7-314CPLC:- multi-users software teaching edition PLC programming including different languages(we supply free edition(free editon) software with unlimited users)- connection PC-PLC- spare parts set- accessories set: . electrical wires . plastic hoses . hoses connecting tools . spare parts of first use- practice activities manual book- instruction book for the teacher including solutions for the practice activities- silent air compressor with 30L, 8 bars minimum- multi-users software for pneumatic and electromagnetic circuit simulation.Product Details and WarrantyWe supply suitable spare pats according to experiment requirement, our products take aluminum structure, A4 paper dimension aluminum and plastic hanging box structure.We supply 3 years warranty time. Please se photo for foreign sales department and photo for spare parts.Packaging & DeliveryPackage details: plastic film+ plastic foam + plywood box with pallet, and for equipment dimension less than 1CBM, we supply plastic film+ plastic foam+ fine carton.Arrange delivery within 45 days upon receipt of payment.Please see below photo for detailed package.Company InformationWe supply professional educational training equipment and technical teaching equipment, which has been widely applied in Engineering Universities, Polytechnics, Technical Institute, Vocational Schools as well as Industry workforce Development Programs and Training Center. Our products allow students to learn and experiment through valuable hands-on experience, and the technology covered by our training equipment provides knowledge, experiments and didactic skills development that are of critical importance to today's and tomorrow's careers.Photo for Clients Visiting Factory Photo for Workshop and Equipments ServiceWe supply supply7*24 hours service, customer design service, OEM service, buyer label service. With professional engineers team and sales team, we assure you good product quality.CertificateOur products takes ISO9001 product management system.No.Feature NameDetails1Customer designYes2Warranty1 year, 2 years, 3 years or 5 years according to client requirements3PackagePlastic film+ carton+ Fine plywood4Products standardInternational didactic equipment standard5Application rangeEducational equipment for university, college, vocational training centers6Company philosophySupply best quality Chinese products to the worldwide schools.7Self owned brandShouldshine, SSEDU, JSS.8Production timeFrom 10 days to 60 days according to different items
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