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Advanced Gear Cutting Machine for Reliable CNC Gear Hobbing Operations1
Machine Tools, Gear Cutting Machine, Gear Hobbing Machine, Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionIntroducing the Y3180CNC Gear Hobbing Machine, the epitome of precision engineering and your ultimate ally in machining excellence! This cutting-edge CNC Gear Cutting Machine is expertly designed for the intricate and demanding task of creating internal tooth profiles of gears. Gear grinding stands as an essential process, crucial for producing highly accurate and tightly toleranced internal gears, which play a significant role in sectors such as automotive, aerospace, and manufacturing.1. Sturdy Machine Bed and Base: Featuring a robust and resilient design, this machine's bed or base is crafted from premium-quality cast iron or steel. This engineering marvel ensures exceptional stability and effectively dampens vibrations during the gear grinding process, promising unmatched precision and reliability in every operation.2. Precision Internal Gear Grinding: Engineered for superior performance, this machine specializes in the precise grinding of internal gear teeth. It masterfully crafts immaculate tooth profiles, involute shapes, and intricate gear geometries within the internal bore of the workpiece, achieving an exquisite finish with unparalleled accuracy.3. Reliable Workholding Mechanism: Introducing the Y3180 CNC Gear Cutting Machine, equipped with a secure and innovative workholding mechanism, such as a durable chuck or fixture. This ensures the workpiece remains firmly in place during grinding operations. The adjustable rotating spindle or fixture effortlessly accommodates a variety of workpiece sizes and types.4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine Harnessing the power of a specialized grinding wheel, this machine excels in the precise art of internal gear grinding. These high-performance wheels, made from diamond or CBN (cubic boron nitride) abrasives, skillfully shape the internal gear teeth with exceptional precision and finesse.5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the heart of this technological wonder lies its sophisticated computer numerical control (CNC) system. This intelligent CNC system interprets G-code instructions with ease, orchestrating tool movements, workpiece rotations, and feed rates with remarkable precision. It empowers complex gear grinding operations with seamless automation, delivering unmatched productivity and efficiency.6. Versatile Axis Movements: Designed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), this machine precisely controls the grinding wheel's position and orientation. This capability ensures the meticulous and precise grinding of internal gear teeth, delivering superior results with every use.7. Essential Coolant System: A critical component, the coolant system efficiently dissipates heat generated during grinding, while effectively flushing away grinding swarf (metal particles). This system prolongs the lifespan of the grinding wheel and enhances the surface finish, maintaining optimal performance and reliability.8. Comprehensive Measurement and Probing: Selected machines feature advanced measurement and probing systems to meticulously inspect workpieces, accurately measure dimensions, and ensure impeccable grinding accuracy that meets the highest standards.9. Robust Safety Features: Internal gear grinding machines are fortified with essential and robust safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring the safety and security of operators at all times.10. Seamless Automation Compatibility: Innovatively designed, these machines seamlessly integrate into automated manufacturing systems, enabling continuous and unmanned operations. This enhances overall efficiency and allows for streamlined production processes.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision Engineering MasteryY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the bustling heart of Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd. shines as a beacon of industrial innovation in China. Our extensive experience in exporting machinery guarantees the delivery of not only consistently high-quality products but also an unparalleled standard of service excellence that sets us apart. Our unmatched expertise enables us to provide groundbreaking solutions to our clients, ensuring both steadfast product reliability and superior customer service that goes above and beyond expectations.Henan Rowdai proudly caters to the global market with a comprehensive selection of machine tools. Our catalog features top-of-the-line Lathe Machines, cutting-edge CNC Lathe Machines, versatile Milling Machines, precision-engineered CNC Milling Machines, and advanced CNC Machining Centers, among others. We take pride in being your one-stop solution for all machinery needs, offering an impressive array of sophisticated equipment such as high-precision Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, efficient Drilling Machines, robust Press Brakes, Shearing Machines, and a comprehensive range of machine tool accessories. Our team is a powerhouse of highly skilled engineers, bringing years of invaluable experience and a commitment to precision craftsmanship and superior technical excellence. Our engineers are not just adept at inspecting goods prior to shipment; they are masters in managing every facet of the production process, ensuring outcomes of exceptional excellence. Our elite team, with extensive experience, undergoes intensive professional training to guarantee exceptional customer support and the highest level of product quality assurance. Our esteemed engineers, embodying the spirit of our company, conduct meticulous inspections and manage the entire production process with precision, upholding the highest standards of quality control without compromise. Our dedicated team of engineers thoroughly inspects goods before they leave our facilities and diligently oversees the production process, ensuring that every product meets the pinnacle of quality standards. With an unwavering commitment to excellence, we meticulously manage every phase of production, from inception to final delivery, ensuring seamless operations and ultimate customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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