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Steel Ball From Chengda Wear-Resistant Materials1
Abrasive Grinding, Grinding Ball, Shijiazhuang Chengda Wear-Resistant Materials, Cast Alloy Ball
Shijiazhuang Chengda Wear Resistant Materials Co., Ltd.
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Product Description With the development of modern production, the diameter of the ball mill equipment is getting larger and larger. The ball mill with a diameter of about five meters has been widely used in production, so the quality requirements of the lining plate and the ball are getting higher and higher.As a trusted domestic foreign trade wholesaler, we pride ourselves on offering premium grinding media that meets the highest standards of durability and performance. By carefully selecting and loading the appropriate media for your operations, you can achieve consistent results, lower operational costs, and extend the lifespan of your equipment.When it comes to the mining process, the size and material of the mining balls are crucial. The right balance ensures that the balls will provide maximum impact force to break up the material, while also resisting wear and tear over time. Choosing mining balls of the right hardness and size will optimize the grinding efficiency and help reduce the energy consumed in the process. This will, in turn, reduce operational costs and increase the lifespan of your equipment. For serious mining operations, the right grinding media is not just an option-it's a necessity. Chengda can provide diameter 4.6mm-140mm and the chrome content ranges from 0.8%-28%,which can be customized according to different needs of users.It not only improves the grinding efficiency,reduces the time of stopping the grinding machine for selection and adding of the balls,but also extends the clearance cycle,reducesthe labor intensity,and has important significance for improving the output of themill,ensuringthe quality of the abrasive,and reducing the consumption of power consumption and the grinding media. Mining balls are one of the most widely used types of grinding media in the mining industry. Made from steel, they are specifically designed for high-impact grinding applications. These balls are essential for breaking down larger rock and ore particles into finer, more manageable pieces. When it comes to the mining process, the size and material of the mining balls are crucial. The right balance ensures that the balls will provide maximum impact force to break up the material, while also resisting wear and tear over time. Choosing mining balls of the right hardness and size will optimize the grinding efficiency and help reduce the energy consumed in the process. This will, in turn, reduce operational costs and increase the lifespan of your equipment. For serious mining operations, the right grinding media is not just an option-it's a necessity.High chromium wear-resistant steel forging is widely used in industrial fields, especially in the powder preparation and ultra-fine deep processing in cement, mining, coal slurry thermal power and other industries, which improves the grinding efficiency, reduces the shutdown time and the number of times of opening and shutting down, extends the clearance cycle, and reduces the labor intensity of workers. At the same time, it is of great significance to increase the output of the mill, ensure the quality of the abrasive, and reduce the power consumption and the consumption of the grinding body.Chromiun Alloy Grinding Steel Balls Chemical Components DesignationChemical Composition(%)CSiMnCrMoCuNiPSZQCr262.0-2.6≤1.00.3-1.523.0-27.0≤1.0≤1.0≤1.0≤0.06≤0.06ZQCr202.0-2.6≤1.00.3-1.518.0-23.0≤1.0≤1.0≤1.0≤0.06≤0.06ZQCr152.0-2.6≤1.00.3-1.514.0-18.0≤1.0≤1.0≤1.0≤0.06≤0.06ZQCr122.2-3.0≤1.00.3-1.510.0-14.0≤1.0≤1.0≤1.0≤0.06≤0.06ZQCr82.2-3.0≤1.00.3-1.57.0-10.0≤1.0≤0.8≤1.0≤0.06≤0.06ZQCr52.2-3.2≤1.00.3-1.54.0-6.0≤1.0≤0.8≤1.0≤0.08≤0.08ZQCr22.2-3.2≤1.00.3-1.51.0-3.0≤1.0≤0.8≤1.0≤0.10≤0.10ZQCADI3.3-3.92.4-3.01.4-1.90.2-0.5≤0.50.1-0.50.1-0.5≤0.05≤0.05Chromium Alloy Grinding Steel Balls SpecificationSpecification (mm)Weight of Each Ball (Kg)Pcs/tonT/m3φ150.017588244.94φ170.024416674.91φ200.037270274.89φ250.070 142864.87φ300.110 90914.85φ400.25738914.76φ500.500 20004.70 φ600.86711534.66φ701.070 7294.62φ802.050 4874.60 φ902.900 3454.58φ1004.000 2504.56φ1105.300 1884.55φ1206.800 1474.54φ1257.750 1294.52φ1308.740 1144.50 Excellent wear resistance: The chemical composition of the high chromium alloy wear layer has a high carbon content, and the chromium content is as high as about 30%, the volume fraction of Cr7C3 carbide in the metallographic structure reaches more than 50%, and the macroscopic surface hardness is HRC56~62, which makes its wear resistance significantly improved.Good impact resistance: the substrate is low carbon steel or low alloy steel and other ductile materials, wear-resistant layer combined with the substrate, showing good impact resistance, suitable for bearing high drop hopper and other impact and wear material handling system.Good corrosion resistance: Because the alloy layer contains a high percentage of chromium metal, it has a certain rust and corrosion resistance, which is suitable for the occasions of easy adhesion materialsProduction equipment Three invention patents, 13 utility patents" available, not only greatly promoted the technological progress of the enterprise, but also made the enterprise into the "high-tech enterprises, innovative small and medium-sized enterprises in Hebei Province, specialized and special small and medium-sized enterprises in Hebei Province, small and medium-sized enterprises in Hebei Province" series. It is also supported by the National Innovation Fund.CertificationsPackaging & Shipping Company ProfileShijiazhuang Chengda Wear resistant materials Co.,LTD. a certified ISO 9001Company, specializes in the design, development, production, and servicing of high chromium wear resistant materials for grinding equipment in cement, mining and quarry industries. CHENDDA manufactures High chromium cast grinding media which is wear, corrosion and impact resistant helps in efficient ball mill grinding.Our grinding media is tailor made for each milling application. There is a wide range of alloying options which are decided after adequate test work and technical analysis. We manufacture grinding media with chrome content ranging from 1 % to 30 % in sizes ranging from 15 mm to 140 mm as required by the applicationBig balls, ranging from 140 mm to 60 mm, Chrome range from 10% - 28%,Optimal Hardness ranging from 57 - 66 HRc , are essentially used in the first chamber of the mills for crushing the feed material. These balls impart potential energy for crushing and thus required to possess a combination of wear and impact resistanceGrinding by attrition is accomplished by numerous small balls of varying sizes from 15mm to 60mm,Chrome range from 10% - 30% and Optimum Hardness ranging from 60 - 69HRc in second chamber. These balls contribute significantly to the grinding efficiency of the mills. Quality control of the final product depends much on the quality of the balls used.Our commitment is to deliver reduction in wear cost, improve equipment availability, enhance mill productivity, reduce energy cost (Carbon foot-print) and improve metal recoveries through optimization in flotation process. With a legacy of more than 20 years in China , we have set benchmarks in quality, services and innovation, establishing a strong reputation as a solution provider.The value our products bring to the customers - doing more with less.
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