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Carbon Fiber Board Sheet Lightweight Epoxy Plate for Drones and Sports¹

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Product Description Carbon Fiber Board Sheet Lightweight Epoxy Plate for Drones and SportsProduct DescriptionThe Carbon Fiber Board Sheet Lightweight Epoxy Plate for Drones and Sports is a high-performance composite material designed to deliver outstanding strength, minimal weight, and long-lasting durability. Produced from layers of premium carbon fiber fabric reinforced with an epoxy resin system, this plate offers excellent stiffness and resilience while maintaining precise dimensional accuracy.The 3K twill weave texture provides both mechanical reinforcement and a professional surface appearance, making it suitable for visible applications such as drone frames, sporting equipment, and structural components. With its lightweight yet strong design, the sheet enables engineers, athletes, and hobbyists to achieve performance improvements by reducing weight while maintaining stability and safety. The epoxy laminated surface, available in glossy or matte finish, adds further protection against wear and enhances overall reliability.This material is widely recognized for its ability to combine mechanical strength, flexibility in processing, and aesthetic appeal. Whether applied in drones for flight optimization or in sports equipment for improved power and endurance, the carbon fiber epoxy plate ensures a balance between strength, agility, and long-term performance.Key Features & BenefitsLightweight StrengthProvides excellent mechanical performance while reducing overall weight, ideal for drones and sporting equipment where efficiency is essential.3K Twill Weave SurfaceCombines high tensile strength with an elegant appearance, offering both functionality and style.Durability and StabilityResistant to impact, deformation, and wear, maintaining consistent performance in demanding environments.Precision ManufacturingEpoxy lamination ensures smooth finish, stable dimensions, and reliable thickness control across every sheet.Versatile ApplicationsPerfect for drone frames, bicycle components, rackets, protective panels, and other lightweight sports gear.Easy to ProcessCompatible with CNC machining, cutting, drilling, and bonding, making it adaptable to a wide range of OEM requirements.Thermal and Environmental ResistancePerforms reliably under moderate heat and humidity, ensuring long service life even in outdoor use.Technical SpecificationsPropertySpecificationMaterialCarbon fiber reinforced with epoxy resinWeave Style3K twill weaveThickness OptionsStandard: 1mm, 2mm, 3mm, 5mm (custom sizes available)Panel DimensionsCommon sheets: 500mm × 500mm, 1000mm × 1000mm (custom sizes available)Surface FinishGlossy or matte epoxy laminated surfaceDensityApprox. 1.55-1.60 g/cm3Tensile Strength> 600 MPaFlexural Modulus> 50 GPaHeat ResistanceContinuous working temperature ~120°CProcessing CompatibilityCNC machining, waterjet cutting, drilling, adhesive bondingApplicationsDrone frames, bicycle parts, rackets, lightweight panels, sports equipmentMaterial & ManufacturingOur carbon fiber sheets are produced from high-quality prepreg carbon fiber fabrics combined with toughened epoxy resin. The process ensures:Consistent fiber alignmentHigh fiber volume fractionExcellent surface quality with minimal defectsProduct Dimensions Thickness (mm)Size (mm) – Standard Option 1Size (mm) – Standard Option 2Size (mm) – Standard Option 30.5 mm200 × 250300 × 300400 × 5001.0 mm200 × 250300 × 400500 × 5002.0 mm300 × 400400 × 500500 × 6003.0 mm300 × 500400 × 600500 × 10005.0 mm400 × 500500 × 600600 × 10008.0 mm500 × 600600 × 10001000 × 100010.0 mm500 × 10001000 × 10001000 × 2000Remark:These are our regularly available sizes. If your required dimensions are not listed here, we can manufacture according to your custom specifications, including both small prototypes and large-format sheets.Surface OptionsWe provide a variety of surface finishes to meet different needs:3K Twill Glossy3K Twill Matte3K Plain Glossy3K Plain MatteForged Carbon TextureProduction ProcessOur carbon fiber sheets are manufactured through a strict multi-step process to ensure consistent quality, high mechanical performance, and an excellent surface finish.1. Raw Material PreparationWe start with aerospace-grade carbon fiber fabrics (3K, T300, or T700) and high-quality epoxy resin systems. Only carefully inspected rolls of carbon fiber are used to guarantee performance from the very beginning.2. Prepreg ImpregnationThe carbon fiber fabrics are impregnated with epoxy resin using advanced prepreg technology. This ensures uniform resin distribution, stable fiber orientation, and optimal fiber-to-resin ratio.3. Lay-Up and StackingMultiple layers of prepreg sheets are laid up by skilled technicians. The fiber orientation is arranged at 0°, 90°, and ±45° angles to maximize strength and balance in all directions. This stage determines the mechanical performance of the final sheet.4. Curing and ConsolidationThe stacked layers are placed into an autoclave or hot press, where heat and pressure cure the resin system. This process eliminates voids, consolidates the laminate, and delivers excellent mechanical properties with a smooth surface.5. Cutting and TrimmingAfter curing, the sheets are cut into standard sizes or customized shapes. Precision CNC machining and waterjet cutting are used to achieve high dimensional accuracy and tight tolerances.6. Surface FinishingEach sheet is finished with the requested surface style - glossy, matte, twill, plain weave, or forged carbon. Polishing and coating processes are applied if required, ensuring consistent appearance across all sheets.7. Quality InspectionEvery sheet undergoes a full inspection before packaging. Mechanical testing (tensile strength, flexural modulus), thickness measurement, surface flatness check, and visual inspection are conducted to guarantee compliance with international standards.8. PackagingSheets are separated by PE protective film, wrapped in bubble wrap, packed into export cartons, and palletized for safe transportation. ApplicationCarbon fiber sheets are widely used in:Aerospace & UAV dronesAutomotive interior/exterior trimsSports equipment (bikes, rackets, helmets)Industrial machinery and roboticsMedical devices and prostheticsAdvantages Compared with Traditional Materials PropertyCarbon Fiber SheetAluminumSteelDensity (g/cm3)1.55-1.62.77.8Strength-to-WeightExcellentGoodAverageCorrosion ResistanceExcellentAveragePoorMachinabilityEasy CNC cuttingGoodDifficultAesthetic AppearancePremium weave lookOrdinaryOrdinaryPackaging & ShippingStandard export carton with protective foamPalletized packing availableInternational express, air freight, or sea freightOEM & Customization Tailored sizes, thicknesses, and shapesCustom CNC machining availableBranding and logo printing supportedWhy Choose Us With over 15 years of experience in carbon fiber sheet manufacturing, we have grown into a trusted supplier for global customers across aerospace, automotive, sports equipment, UAV drones, robotics, and industrial machinery.1. Our FactoryOur facility is located in Shandong, China, covering more than 8,000 square meters. It is equipped with advanced production lines including prepreg facilities, autoclaves, CNC machining centers, and quality inspection laboratories. We operate under a strict ISO9001 quality management system to guarantee stable and reliable production.2. Production CapacityWe can produce over 30,000 pieces of carbon fiber sheets per month in standard sizes. Our factory is flexible enough to handle both small prototype orders and large-volume production. OEM/ODM customization is fully supported, and rapid sampling services are available.3. Quality ControlEvery step of the production process is strictly monitored. We conduct 100% inspection of raw materials, semi-finished products, and finished goods. Our in-house testing equipment evaluates tensile strength, flexural strength, modulus, and thermal resistance. Surface inspections ensure that the weave pattern and finish (glossy or matte) remain consistent across all batches.4. Professional TeamOur engineering team is highly experienced in composite materials and CNC machining. Our international sales team has over 10 years of export experience, ensuring smooth communication and professional service. We also provide strong technical support for customized projects.5. Global CustomersWe export to more than 50 countries worldwide, including Europe, North America, South America, and Asia. We have long-term cooperation with OEMs in automotive tuning, UAV development, and sports brands. Our products receive positive feedback for quality, delivery speed, and after-sales support.6. Why Choose UsDirect factory supply with competitive pricingFast response and professional customer serviceStrong R&D capability for new materials and applicationsReliable packaging and logistics network for global shipmentsFAQQ1: Can you provide customized sizes?A1: Yes, any dimensions can be produced.Q2: What is the minimum order quantity?A2: Normally 1 piece, depending on stock.Q3: Do you offer OEM logo service?A3: Yes, laser marking and packaging printing are available.Q4: What is the delivery time?A4: 3-7 working days for samples, 15-25 days for bulk orders.

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