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Advanced Glass Beads Sandblasting for Effective Surface Preparation Techniques1
Abrasive Grinding, Grinding Beads, Glass Beads Sandblasting Techniques, Surface Preparation Glass Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionOur exquisite glass beads are expertly crafted from premium, lead-free soda lime-type glass, ensuring they are free of free silica and molded into perfect spherical forms. The use of glass beads in blasting results in an impressively smooth and radiant finish, far superior to that achieved with angular abrasives. This method of glass bead blasting delivers a pristine, luminous satin finish, maintaining the original dimensions of the parts involved. With the remarkable ability to be recycled approximately 30 times, these beads are both chemically inert and environmentally considerate, making them a premier choice for metal cleaning and surface finishing applications when managed correctly.APPLICATIONSThe process of glass bead blasting yields a pristine, gleaming satin finish without altering dimensional integrity. Available in an extensive array of sizes to cater to diverse needs, glass beads are predominantly employed in blasting cabinets. Here, they serve crucial roles in honing, polishing, peening, blending, finishing, and efficiently removing light burrs and cleaning most mild foreign substances. For delicate thin-walled parts and fragile welds, utilizing glass bead abrasive material for peening provides the ideal stress relief, minimizing risks of over-stressing and damage. It is essential to consider the size of any perforations or holes that the glass beads must traverse during the screen separation process of parts from media post-usage.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process 1. Raw Material Preparation:Selection of Glass: Opt for the finest glass materials, harnessing the power of recycled glass, soda-lime glass, or other specialized types tailored to specific property requirements.Cleaning and Crushing: Meticulously cleanse the chosen glass to eliminate impurities, followed by precision crushing into refined smaller pieces.2. Melting:Furnace Heating: Transform the glass pieces in a furnace reaching 1400-1600°C (2552-2912°F). The aim is complete liquification, paving the way for uniform bead formation.3. Formation of Beads:Droplet Creation: Artfully shape molten glass into droplets using distinct techniques:Rotary Method: Gracefully project the molten glass onto a rotating disk or drum, forming droplets that cool into perfect spherical shapes.Sieve Method: Channel the molten glass through a sieve or mesh, creating precise droplets that solidify seamlessly into consistent beads.Cooling: Swiftly cool the droplets during their descent, achieving solid, spherical glass beads and preventing any irregularities.4. Annealing:Stress Relief: Gently guide the glass beads through an annealing oven, allowing slow cooling to alleviate internal stresses and enhance their strength and durability.5. Screening and Classification:Size Sorting: Employ vibrating screens or classification devices to meticulously sort and grade the cooled beads by size, ensuring impeccable uniformity.6. Surface Treatment (Optional):Coating or Polishing: Tailor the glass beads to their application by applying surface treatments like coating for optimized reflectivity, durability, or color. Polishing ensures a pristine, glossy finish.7. Quality Control:Inspection: Rigorously conduct quality assessments to guarantee adherence to stipulated standards, evaluating size uniformity, roundness, hardness, and surface integrity.8. Storage: Maintain the excellence of packaged glass beads by storing them in a dry, controlled atmosphere, safeguarding against contamination. Detailed Photos Product ParametersOur premium glass beads for sandblasting come in a versatile array of sizes, meticulously designed to cater to your specific needs. These sizes are expertly classified by mesh numbers, where a higher mesh number signifies smaller, more refined beads. Some of the most sought-after and frequently utilized sizes include:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Typically available in 25 kg (55 lbs) or 50 kg (110 lbs) bags.Material: Crafted from robust materials such as polyethylene or polypropylene for enhanced durability.Features: Designed with air-tight sealing to thwart moisture ingress and contamination, and includes handles or ties for effortless handling.Applications: Perfectly suited for small-scale usage, laboratory environments, or industries that demand precise quantities.Bulk Bags:Weight: Typically available in massive 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo-sized bags, also known as Flexible Intermediate Bulk Containers (FIBC).Material: Engineered from woven polypropylene fabric, often featuring a polyethylene liner for superior moisture protection.Features: Outfitted with lifting loops for seamless transport via forklifts or cranes, and offers spout top and discharge bottom options for precise filling and emptying.Applications: Optimal for large-scale industrial operations, bulk storage, and efficient transport.Drums and Barrels:Weight: Commonly available in 200 L (53 gallons) drums, facilitating standard storage solutions.Material: Fabricated from sturdy metal or high-density polyethylene for unparalleled strength.Features: Secured with tamper-evident seals, moisture-resistant, stackable design for optimal storage efficiency.Applications: Ideal for scenarios needing heightened protection from environmental elements or streamlined handling in automated processes.Custom Packaging:Options: Bespoke packaging solutions tailored meticulously to meet specific customer requirements.Features: Includes custom weights, materials, and labeling options to fulfill unique needs.Applications: Designed for niche industries or specialized applications necessitating particular packaging standards.Labeling and Documentation:Identification: Every package is distinctly labeled with comprehensive product information, including grade, grit size, weight, and batch number.Safety Information: Labels encompass essential safety and handling instructions to ensure proper usage.Compliance: Packaging adheres to international shipping regulations and upholds industry standards for peace of mind. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of trading, particularly in the domains of refractory materials and abrasive media. Renowned for an integrated industry-trade approach, our company boasts state-of-the-art testing facilities complemented by unparalleled technical expertise. Proudly, our two factories, strategically situated in Luoyang city, Henan province, encapsulate 24 years of distinguished experience in the production of both Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing the power of robust factory alliances, we deliver top-tier Cutting Wheels, Grinding Wheels, and Flap Discs, all at competitive market rates. Our product range has earned widespread acclaim and trust, skillfully adapting to the dynamic economic and social landscapes. Our unwavering commitment to quality and customer satisfaction ensures that our products consistently adhere to the pinnacle of industry standards.At Luoyang Frere, we cherish the value of enduring partnerships and are genuinely excited about the prospect of collaborating with your esteemed company. Our dedicated team is poised to meet your needs and is enthusiastic about contributing to your success in the imminent future.Our Advantages1. High-Quality Products & Competitive Pricing: We pride ourselves on sourcing and supplying top-grade abrasive and refractory materials that adhere to the most stringent international standards. Our products promise exceptional performance and reliability across a variety of industrial applications. By leveraging our robust relationships with manufacturers and implementing efficient supply chain management strategies, we offer highly competitive prices without ever compromising on the superior quality of our products.2. Tailored Solutions: Understanding that each customer has unique needs, we offer customized solutions to satisfy specific requirements. This includes personalized packaging, precise product specifications, and strategic delivery schedules, all designed to ensure the utmost satisfaction and convenience for our clients.3. Expertise and Experience: Our team is composed of industry veterans with profound knowledge and vast experience. This enables us to provide invaluable technical support and expert guidance to our esteemed customers, ensuring they receive the best possible assistance.4. Quality Assurance: We are committed to excellence and have instituted rigorous quality control measures at every stage of the procurement and delivery process. This guarantees that our products consistently meet the highest quality standards, providing peace of mind to our clients.5. Sustainability and Environmental Responsibility: We are deeply committed to sustainability and environmental stewardship. Our portfolio includes eco-friendly products and solutions that empower our customers to minimize their environmental footprint effectively.6. Customer-Centric Approach: Central to our philosophy is a customer-centric approach that prioritizes the needs and preferences of our clients. We are dedicated to delivering exceptional customer service and fostering long-term partnerships built on trust, mutual benefit, and shared success.After Sales ServiceAt Frere company, we proudly extend our commitment to exceptional customer care far beyond the initial purchase. Our all-encompassing after-sales service is crafted to guarantee your continuous satisfaction and triumph with our products. Here's an overview of the unparalleled service you can expect when you select us as your trusted supplier for abrasives and refractories:1. Technical Support:Our distinguished team, comprising seasoned engineers and skilled technical experts, is readily available to offer invaluable guidance and support. Whether you're seeking assistance in choosing the right product, mastering application techniques, or troubleshooting challenges, our mission is to empower you to achieve superior results.2. Product Training:We deliver comprehensive training programs that ensure your team is exceptionally prepared to utilize our products with precision and safety. The training encompasses a wide spectrum from fundamental handling to sophisticated application methods, all meticulously tailored to meet your unique requirements.3. Warranty and Repairs:Every product from our line is backed by a robust warranty. If any issues arise, rest assured that our dedicated service team will swiftly execute repairs or offer replacements, minimizing disruptions to your workflow and maintaining seamless operations.4. Regular Follow-ups:Embracing proactive customer service, our team conducts regular follow-ups to monitor the performance of our products and gather your valuable feedback. This approach enables us to continually enhance and finely tailor our offerings to better match your evolving needs.5. Maintenance Services:To ensure our products serve you with unrivaled longevity and efficiency, we offer meticulous maintenance services. Our specialists assist in crafting a strategic maintenance schedule and provide on-site support, ensuring your equipment remains in peak condition.6. Rapid Response:In the face of urgent matters, our rapid response team stands ready to deliver immediate support. We recognize the critical nature of your operations and are committed to resolving any issues with unparalleled speed and effectiveness.7. Spare Parts Availability:Our extensive inventory of spare parts ensures you have swift access to the necessary components. Coupled with our efficient logistics network, we guarantee rapid delivery, minimizing downtime and ensuring the seamless continuity of your operations.8. Customer Feedback Loop:Your insights are of utmost importance to us. Actively seeking your feedback on our products and services, we leverage this input to fuel our relentless pursuit of improvement. Our ultimate aim is to consistently surpass your expectations in every interaction.9. 24/7 Customer Service:Our dedicated customer service team is available around the clock, 24/7, to address any concerns or inquiries you might have. Whether it's a straightforward question or a pressing emergency, we are unwaveringly committed to supporting you at all times.
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