Laboratory Thermoplastic Material Casting Process Film Products Manufacturing Machine¹

Product Description Company ProfileFounded in 2005, Harbin Hapro Electric Limited is a high-tech company located in National Universities Science Park in Harbin University of Science and Technology, Harbin, China. The products from Hapro are instruments, equipment which related to polymer industry and cable industry. Hapro keeps a good relation with Harbin University of Science and Technology. Joint working together with professors in the university, Hapro can also provide project solutions in cable industry and polymer industry. The products from Hapro Electric include Torque Rheometer System. Polymer Film Quality Inspection System. UV-light Irradiation Cross-linking Equipment, etc. The products from Hapro were not only sold domestic(Hong Kong and Taiwan)but also distributed all over the world, Russia, Ukraine, USA, Germany, Canada, Australia, Hungary, South Africa, panama, Mexico, Argentina, Brazil, Chile, Saudi Arabia, Turkey, Philippines, India, Iran, Malaysia, Thailand, Singapore, South Korea, Vietnam etc.Since the foundation of Harbin Hapro Electric Technology Co., Ltd. We have been doing our best to develop technology and products. Hapro is willing to provide high quality products by the professional and technical ability and bring more benefits by the high-tech productions to customers. Hapro looks forward to cooperating with you to build a brighter future together. 1 Main Products introduction1.1 The Principle of MixerThe measuring principle is based on making visible the resistance the sample material opposes to the rotating rotors. High-speed hot shearing provided by a pair of counter-rotating rotor in the mixer chamber made the material plasticizing from solid to melt.The corresponding torque moves a dynamo-meter out of its zero position . In compliance with the existing standards and test specifications, a typical ' Rheogram ' (torque and temperature vs. time) is recorded for each sample material. We can analyse the structural changes of the material by the rheogram ,which shows the relationship between torque (viscosity) and temperature / time . The measured data can be displayed and stored numerically as a txt or excel file to further analysis during the measurement . 1.2 The Application of Torque RheometerWith Hapro measuring mixers, you can simulate on a laboratory scale all processes like compounding, mixing, plasticity, heating and shear stability, extrusion ability etc. Hapro measuring mixers test the processing ability of thermoplastics, thermosets, elastomers, ceramic molding materials, pigments, and many other plastic and plastifiable substances.Profit from the flexibility and high performance of the Hapro Mixer system for optimizing production conditions to most different materials and processing tasks .? Quality control and testing of raw materials? Product development and recipe optimization? Investigation and optimization of processing conditions? Measurement of the rheological properties of blends and compounds? Measurement of cross-linking and curing process of thermoset resin? Viscosity measurement? Applications in the field of teaching and research. 1.3The Work Environment of Torque RheometerWorking environment of Torque Rheometer is wide application scope .Specific conditions are shown in the table 1-1 .Table 1-1 Work environment of Torque RheometerNo.ProjectRequirementsNote1Environment temperature5oC~40oC 2Relative humidity≤ 60% 3Altitude≤ 1000 m 4Noise≤ 85 dB 5VentilationWell. No contain acid, alkali or other  corrosion gas.Do not apply to the explosive environment6Working areaNo bad vibration 7Lightinggood 8Air supply0.6~0.8 MPa 2 System Components and SpecificationsRM-200C Torque Rheometer System consist of a main unit and function units,generally assembled by block models.The Main unit connects the other units to constitute the Mixer, Single Screw Extrusion unit, Conical Twin-screw Extrusion unit, Parallel Twin-screw Extrusion unit, Rubber Extrusion unit and downstream auxiliary equipment ,e.g. Laboratory Film Blowing Machine, Laboratory Film Casting Machine, Laboratory Film Calender Machine,Wire coating machine, Two-Roll Mills, Platen Presses, Film Quality Inspection System, Pelletizer, Sample cutter etc. System can not only simulate actual process of polymer, evaluate machining performance, optimize process parameters, but also completing simulation experiment to match different die heads . 2.1 Main Unit Main unit adopts the servo system imported from German, The heart of the Torque Rehometer is the fully digital 5.0 kW motor which ensures full torque of 190/240/320 NM over the entire speed range of 0.1 r/ min to 150/200/250 r/min. The inverter drive provides for precise and constant speed for functional units. Further more, a torque measurement is integrated. All important control data( e.g. temperature, pressure, speed, torque ) can be read on the computer . The output torque which reflects the viscosity changes to characterize the melt rheological properties.The Main unit connected with a function unit can measure flow and compounding behaviors, critical processing parameters of temperature, pressure, torque and viscosity of polymers in the laboratory-requiring only small sample volume. The instrument, which is designed to a excellent system with high measuring precision, handling flexibility and testing reproducibility, has been widely used in science research, quality control and process experiment. Technical parameters :   Control ModeIndustry BusTorque measuring methodCantileverMains connection3×380V,50Hz +N +PETorque Range0 ~ 190 or 240 or 320 NmDocking modeElectromagnetic lockTorque Accuracy0.1% F.SFixing ModeMovableStatic Measurement Accuracy of Temp0.1oCPower of Motor (Schneider)5.0 kW Dynamic Measurement Accuracy of Temp+0.5oCMotor Speed3000 r/minMelt pressure Range0.1 ~ 100 MpaReducer(Neugart)1:12or 1:15 or 1:20Melt pressure Accuracy0.5% F.SSpeed Range0.1 ~ 250 or 200 or 150 r/minSpeed Accuracy0 .05% F.SPC operating SystemWindow 10Application Software Hapro Control softwareWeight250 kgMixer report softwareDimension (L×W×H)950×600×1200 mmExtruder report softwareViscosity software 2.2  Single screw Extruder Platform:Laboratory Single screw Extruder can be integrated by main unit and single screw extrusion unit. That can be used to simulate real production process in the laboratory. Matched well with different die heads ,many functional simulation test in laboratory environment with Capillary Die,Pipe Die,Flat Die,Coating Wire Die and Other auxiliary equipments .The screw with different diameter, length-diameter radio and compress ratio can be chosen depending on the tested materials. Equipment compositionSingle screw platform is consist of the Drive device, Feeding device, Barrel ,Screw and Dies parts, etc.The screw is the heart of the extruder, divided into the charging section (solid conveying zone), compression section(melting zone) and the homogenization section (the melt conveying zone) three parts.Put the material into the hopper ,under the action of a rotating screw,material was pushed on to direction of the nose.Material endures strong shear, mixing and calendering in the barrel,In this process, Meanwhile, the physical states of material the evolve from glass state to the high elastic state ,eventually become sticky flow pattern . PrincipleSimulate Production Realistically on a Laboratory Scale ,single screw measuring extruder serves for testing the extrudability of polymers and for studying thesis occurring in research and development as well as in practical application. The single screw extruder system allows a complete instrumentation of the extruders for the control and development of raw material. Different screws, die heads, and downstream equipment fulfill all kinds of extrusion tasks. ApplicationIn the measuring extruder , the sample material is plastified under practice-oriented conditions and extruded through the die head. All measuring values such as torque, melt temperature, melt pressure are recorded continuously and represented in the form of tables and diagrams parallel to the current test. The extrudate is tested for various criteria:? Uniform plastification, gloss, gels? Color dispersion and color matching? Transparency and formation of streaks, e.g. with transparent materials? Swelling and contraction behaviour? Segregation of individual recipe components of a compound at the die and/or at the screw`s tip(e.g. titanium dioxide)? Output per unit of time, etc. Drive deviceIt is mainly used to complete the plastic plasticizing and transportation by uniform rotation for torque setting,Servo motor control screw torque, pre-set torque from touch-screen. Feeding deviceMaterial depend on its own gravity from the hopper into the screw barrel .According to the properties of material production and processing technology conditions, adjust the volume of feed speed and extrusion in order to achieve the balance.                           BarrelIt contains materials and screw. ScrewsFor each measuring extruder, different screws are available.The screws are made of special steel, the flight basis and the lands are chromium-plated. Single- and multi- stage screws with various compression ratios and different lengths are available for testing a large range of materials.E = feed opening of the extruderL1= feed sectionL2= compression sectionL3= metering sectionL4= mixing section      a,It is suitable to extrude materials for example : PP  PE  PVCb,It is suitable to extrude materials for example : PVC  PP  PE  PC  ABS etc.c,It is suitable to extrude materials for example : HDPE  LDPE etc.d,It is suitable to extrude materials for example : PP  PE  PA  PET etc.e,It is suitable to extrude materials for example : PE  PP  PC  PA etc.f,It is suitable to extrude materials for example : PVC  PP  PE  PC  ABS etc.g,It is suitable to extrude materials for example : PP  PE  PA  ABS etc.h,It is suitable to extrude materials for example : PA  PC  PBT  PET etc.i,It is suitable to extrude materials for example : PP  AS  PBT  PE etc.j,It is suitable to extrude materials for example : PP  PE  ABS  PS etc.DieThe Hapro die heads can easily be connected to the different extruders The die heads can be interchanged quickly and easily. They are heated electrically and have a separate control circuit. The die heads can be disassembled for cleaning. Various die heads are available for specific measuring tasks. Technical Parameters: PhotographPerformance IndexPerformance Parameter Screw L:D25:1Screw Diameter 20 mm Barrel Diameter50 mmCompression Ratio2.4:1Screw material38 CrMoAlATemp control systemRKC from JapanTemp sensorJ type thermocoupleHeatingElectrical Heating/4 ZonesHeating power3.0 kWMax. Temperature350oCFeeding speedScrew metering feedCoolingAir CompressionPressure range0~100 MpaOutputGranular 0.8 -10 kg/ hourPowder 0.45 -11 kg/ hDies head  Slit die (1.5mm deep x 60mm wide)Capillary Die(1.5mm deep x 20mm wide x 160mm length)Weight250 kgDimension (L×W×H)900×570×1250 mmFilm casting machine PhotographPerformance IndexPerformance Parameter Film casting die150×1 mm(0-2.5mmadjustable)Power of die heating1.8 kWFilm thickness0.02-0.5mmMax. film width120mmRoller Speed0-110mm/sDiameter of upside roller200mmDiameter of below roller100mmHeight of center1mCrimp WaysTension adjustmentCoolingWater cooledPower of Pull Motor550wPower of Crimp Motor370wTotal power1.0 kWWeight100 kgPower supply voltage3×380V,50/60 Hz ,+N +PEDimension (L×W×H)1400×650×1050 mmCutting-edge device for Casting 

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