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Spherical Glass Beads Abrasive for Optimal Surface Preparation Solutions1
Abrasive Grinding, Grinding Beads, High-Quality Glass Beads, Professional Surface Preparation
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision and expertise, our glass beads are produced from lead-free, soda lime-type glass, ensuring a product free of free silica and meticulously shaped into perfect spherical forms. These glass beads offer a remarkably smoother and brighter finish compared to angular abrasives. Employed in bead blasting, they deliver a pristine, bright, satin finish, maintaining the dimensional integrity of the components. Designed for durability, these glass beads can be recycled up to an impressive 30 times. As chemically inert and environmentally conscious solutions, glass beads are ideal for metal cleaning or surface finishing tasks when utilized under optimal conditions.APPLICATIONSExpertly engineered for versatility, glass bead blasting achieves a pristine, bright, satin finish, preserving the original dimensions of the parts. Available in an extensive array of sizes, they are predominantly utilized in blasting cabinets for honing, polishing, peening, blending, finishing, and efficiently removing light burrs and cleansing most minor contaminants. For delicate, thin-walled components and fragile welds, glass bead abrasive delivers the perfect balance of stress relief, avoiding excessive stress that could lead to damage. It is essential to consider the size of any perforations or holes that the glass beads must pass through when screen separating parts from the media after use, to ensure seamless operation.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Carefully select premium glass materials, often incorporating eco-friendly recycled glass, versatile soda-lime glass, or other specialized glass types, tailored to meet specific property requirements for excellence.Cleaning and Crushing: Meticulously cleanse the chosen glass to eliminate impurities, followed by precise crushing into smaller, manageable pieces, setting the stage for flawless bead creation.Melting:Furnace Heating: The crushed glass is subjected to a blazing furnace, reaching impressive temperatures of approximately 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit). This ensures the glass transitions into a completely molten state, crucial for producing uniform, high-quality beads.Formation of Beads:Droplet Formation: Transform the molten glass into droplets through innovative methodologies:Rotary Method: Pour the molten glass onto a rapidly spinning disk or drum, which elegantly disperses tiny droplets that cool and solidify into perfect spherical shapes.Sieve Method: Propel the molten glass through a sieve or mesh, crafting uniform droplets that descend gracefully, solidifying into beads as they cool.Cooling: Swiftly cool the glass droplets during their descent, ensuring they form solid, spherical beads. This rapid cooling is essential for achieving the impeccable roundness and preventing irregularities.Annealing:Stress Relief: Guide the formed glass beads through an annealing oven, allowing them to gradually cool. This process is vital for alleviating internal stresses, significantly boosting the strength and durability of the beads.Screening and Classification:Sorting by Size: Meticulously sort the cooled glass beads using advanced vibrating screens or cutting-edge classification equipment to guarantee uniformity in size. Beads are meticulously categorized into various grades based on their precise diameters.Surface Treatment (Optional):Coating or Polishing: Depending on their destined application, the glass beads may receive sophisticated surface treatments, such as coating, to enhance properties like reflectivity, durability, or color. Polishing can also be applied to achieve a mesmerizingly smooth and shiny finish.Quality Control:Inspection: Conduct rigorous quality checks to ensure the glass beads meet stringent standards. Tests include evaluating size uniformity, roundness, hardness, and detecting any surface blemishes.Storage: Store the impeccably packaged glass beads in a dry, carefully controlled environment to preserve their pristine quality and prevent any form of contamination. Detailed Photos Product ParametersGlass beads for sandblasting are available in a diverse array of sizes to suit every need, typically spanning from fine to coarse. These sizes are generally represented by mesh numbers, with a higher mesh number signifying smaller beads. Here are some of the common sizes you might encounter:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: These compact yet mighty bags are offered in convenient sizes, typically 25 kg (55 lbs) or 50 kg (110 lbs), catering to diverse user needs.Material: Crafted from robust materials like polyethylene or polypropylene, ensuring longevity and resilience.Features: Expertly sealed to guard against moisture ingress and contamination, complete with ergonomic handles or ties for effortless handling.Applications: Perfectly suited for laboratories, smaller industries, or any operation demanding precise quantities and premium quality.Bulk Bags:Weight: Offered in substantial sizes, these jumbo bags range from 500 kg (1100 lbs) up to 2000 kg (4400 lbs), known as FIBC - Flexible Intermediate Bulk Containers.Material: Built from high-strength woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.Features: Designed with functional lifting loops for seamless transportation via forklifts or cranes, plus adaptable spout top and discharge bottom for precise filling and emptying.Applications: The go-to solution for large-scale industrial operations, bulk storage, and efficient transport.Drums and Barrels:Weight: Typically found in robust 200 L (53 gallons) drums, ideal for substantial storage needs.Material: Constructed from resilient metal or high-density polyethylene, ensuring durability and reliability.Features: Fortified with tamper-evident seals, moisture-resistant, and designed to be stackable for optimal space-saving storage.Applications: Perfect for scenarios requiring additional protection from environmental factors or streamlined handling in automated processes.Custom Packaging:Options: Offering bespoke packaging solutions tailored to meet specific customer requirements, ensuring a perfect fit for all needs.Features: Customizable weights, materials, and labeling options are available to satisfy unique demands and preferences.Applications: Ideal for specialized industries or applications demanding precise packaging standards and bespoke solutions.Labeling and Documentation:Identification: Each package is meticulously labeled with comprehensive product information, including grade, grit size, weight, and batch number for easy identification.Safety Information: Labels are enhanced with crucial safety and handling instructions to ensure safe usage and compliance.Compliance: Our packaging adheres to international shipping regulations and industry standards, ensuring seamless global distribution. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a prestigious name in the trading industry, specializing in cutting-edge refractory materials and superior abrasive media. Our company seamlessly integrates the best of industry and commerce, supported by state-of-the-art testing facilities and unparalleled technical expertise. Nestled in Luoyang city, Henan province, our two factories offer a rich legacy of 24 years in the meticulous production of both Brown Fused Alumina (BFA) and White Fused Alumina (WFA).By leveraging our powerful factory alliances, we deliver exceptional Cutting Wheels, Grinding Wheels, and Flap Discs, all priced competitively to add value to your operations. Our products have garnered widespread acclaim and trust, thanks to their ability to meet the dynamic economic and social requirements of the marketplace. We are unwavering in our commitment to excellence and customer satisfaction, ensuring our offerings consistently surpass industry standards.At Luoyang Frere, we place immense value on cultivating long-term partnerships and eagerly anticipate the opportunity to collaborate with your esteemed company. Our dedicated team is ready to cater to your every need and contribute significantly to your future success.Our Advantages1. Unmatched Quality & Value: Our offerings include premium-grade abrasive and refractory materials that adhere to rigorous international standards, guaranteeing exceptional performance and reliability across diverse industrial applications. By harnessing our robust partnerships with manufacturers and streamlined supply chain strategies, we are able to present highly competitive pricing without ever sacrificing quality.2. Bespoke Solutions: We specialize in crafting personalized solutions tailored to fulfill unique customer requirements. This encompasses customized packaging, precise product specifications, and adaptable delivery schedules, all designed to ensure utmost satisfaction and convenience.3. Depth of Expertise: Our team is composed of industry connoisseurs with profound expertise and experience, empowering us to offer invaluable technical support and insights to our clientele.4. Unwavering Quality Assurance: We enforce stringent quality control protocols at each phase of the procurement and delivery journey, assuring that our products consistently meet the pinnacle of quality standards.5. Commitment to Sustainability: We pledge unwavering dedication to sustainability and environmental stewardship, providing eco-conscious products and innovative solutions that enable our customers to diminish their ecological footprint.6. Customer-Centric Excellence: Our approach places the customer at the heart of all we do, diligently focusing on their needs and preferences. We deliver exceptional service and nurture long-lasting partnerships founded on trust and mutual benefit.After Sales ServiceAt Frere Company, we hold a steadfast commitment to our customers that transcends beyond the initial purchase. Our all-encompassing after-sales service is meticulously crafted to ensure your perpetual satisfaction and utmost success with our offerings. Discover the unparalleled support you receive when you entrust us as your chosen supplier for abrasives and refractories:1. Technical Support:Our team of seasoned engineers and technical experts stands ready to deliver unparalleled guidance and support. From selecting the right product to mastering application techniques or addressing any challenges, we are dedicated to empowering you to achieve optimal results.2. Product Training:We provide comprehensive training programs, ensuring your team is adept at utilizing our products both effectively and safely. These sessions encompass everything from basic handling to advanced application strategies, all customized to align with your unique requirements.3. Warranty and Repairs:Our products are backed by an extensive warranty. If you experience any issues, our dedicated service team is poised to deliver swift repairs or replacements, minimizing disruptions and ensuring your operations run seamlessly.4. Regular Follow-ups:Our philosophy is rooted in proactive customer engagement. We conduct regular follow-ups to assess product performance and gather insights, enabling us to refine and customize our solutions to better serve your needs.5. Maintenance Services:To enhance the durability and performance of our products, we offer expert maintenance services. Our specialists can assist in developing a tailored maintenance schedule and provide on-site expertise to maintain your equipment at peak efficiency.6. Rapid Response:In urgent scenarios, our rapid response team is fully equipped to offer instant support. Recognizing the critical nature of your operations, we prioritize swift resolution to any challenges you may face.7. Spare Parts Availability:We uphold a well-stocked inventory of spare parts, ensuring you have immediate access to essential components. With our efficient logistics system, we guarantee prompt delivery to minimize downtime and sustain seamless operations.8. Customer Feedback Loop:Your feedback is of utmost importance to us. We actively solicit your insights on our products and services to drive continuous enhancement. Our mission is to surpass your expectations with every engagement.9. 24/7 Customer Service:Our dedicated customer service team is at your service around the clock, ready to address any inquiries or concerns. Be it a simple question or an urgent situation, we are unwavering in our commitment to support you at all times.
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