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Spherical Glass Beads Abrasive for Effective Surface Finishing Techniques1
Abrasive Grinding, Grinding Beads, Glass Beads Abrasive, Non-Silica Bead Blasting
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision, these Glass Beads are meticulously produced from lead-free, soda lime-type glass, ensuring the absence of free silica, and are fashioned into uniform spherical shapes. The result? A remarkably smoother and more luminous finish than what angular abrasives can offer. Our glass bead blasting technique yields a pristine, bright, satin surface, maintaining the original dimensions of your parts. Impressively, these glass beads can be recycled up to 30 times, making them both chemically inert and eco-friendly. This method is accepted widely as an excellent choice for metal cleaning or surface finishing when applied with precision.APPLICATIONSExperience the brilliance of glass bead blasting, delivering a clean, bright, satin finish without compromising the original dimensions of your components. With a broad range of sizes available, our glass beads are predominantly utilized in blasting cabinets for an array of tasks including honing, polishing, peening, blending, finishing, eliminating light burrs, and cleaning most light contaminants. For fragile thin-walled parts and delicate welds, our glass bead abrasive material provides an impeccable balance of stress relief, ensuring neither over-stressing nor causing potential damage. When separating parts from media post-use, be mindful of the size of perforations or holes through which the glass beads must pass.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Carefully select the finest glass materials, often incorporating recycled glass, premium soda-lime glass, or other specialty glass types, tailored to the unique properties desired for the ultimate finish.Cleaning and Crushing: Meticulously clean the chosen glass to eradicate impurities, followed by expertly crushing it into smaller, more manageable pieces, ready for further processing.Melting:Furnace Heating: Immerse the crushed glass pieces in a high-temperature furnace at a scorching 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit) to ensure complete liquefaction, essential for creating uniform and flawless beads.Formation of Beads:Droplet Formation: Skillfully transform the molten glass into droplets using innovative methodologies, ensuring optimal bead formation:Rotary Method: Pour the molten glass onto a spinning disk or drum, which expertly casts off tiny droplets that naturally solidify into perfect spherical shapes upon cooling.Sieve Method: Pass the molten glass through a precisely engineered sieve or mesh, generating uniform droplets that descend and solidify into exquisite beads.Cooling: Rapidly cool the glass droplets as they gracefully fall, forming robust solid glass beads. This swift cooling is crucial for achieving pristine spherical shapes and avoiding imperfections.Annealing:Stress Relief: Guide the newly formed glass beads through an annealing oven, where they undergo a controlled cooling process to alleviate internal stresses, thereby enhancing their remarkable strength and durability.Screening and Classification:Sorting by Size: Utilize vibrating screens or sophisticated classification equipment to meticulously sort the cooled glass beads by size, ensuring consistent uniformity. The beads are then categorized into distinct grades based on their precise diameters.Surface Treatment (Optional):Coating or Polishing: Based on the specific application, the glass beads may undergo various surface treatments, such as coating, to enhance attributes like reflectivity, durability, or color. Polishing can be performed to achieve an immaculate and glossy surface.Quality Control:Inspection: Conduct comprehensive quality assessments to ensure the glass beads meet the exacting standards set forth. Rigorous tests include evaluations of size uniformity, perfect roundness, admirable hardness, and any surface irregularities.Storage: Store the expertly packaged glass beads in a dry, meticulously controlled environment to safeguard their superior quality and prevent any potential contamination. Detailed Photos Product ParametersGlass beads for sandblasting come in a diverse range of sizes, each catering to specific needs, from fine to coarse applications. These sizes are typically denoted by mesh numbers, with higher mesh numbers indicating smaller bead sizes. Some of the common sizes you can expect include:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Our small bags are available in convenient sizes of 25 kg (55 lbs) or 50 kg (110 lbs), perfectly suited for various needs.Material: Crafted from robust materials such as polyethylene or polypropylene, ensuring durability and reliability.Features: These bags are meticulously sealed to prevent any moisture ingress and contamination, designed with handles or ties to facilitate effortless handling.Applications: Perfect for smaller-scale operations, laboratories, or industries where precise quantities are essential, providing flexibility and precision.Bulk Bags:Weight: Available in substantial 500 kg (1100 lbs) to 2000 kg (4400 lbs) sizes, these jumbo bags, or FIBCs, cater to your large-scale needs.Material: Constructed from durable woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.Features: Designed with lifting loops for seamless transport via forklifts or cranes, including spout top and discharge bottom options for controlled filling and emptying.Applications: The ideal choice for large-scale industrial use, these bulk bags optimize bulk storage and transport efficiency.Drums and Barrels:Weight: Typically available in 200 L (53 gallons) drums, suited for extensive storage needs.Material: Crafted from sturdy metal or high-density polyethylene to ensure resilience and long-lasting use.Features: Equipped with tamper-evident seals for security, these drums are moisture-resistant and stackable, promoting efficient storage.Applications: Ideal for scenarios where additional protection from environmental factors is crucial, or when ease of handling in automated processes is required.Custom Packaging:Options: Offering bespoke packaging solutions tailored to meet specific customer requirements, ensuring optimal satisfaction.Features: Custom weights, materials, and labeling options to perfectly align with your specialized needs.Applications: Designed for specialized industries or unique applications, where specific packaging standards are imperative.Labeling and Documentation:Identification: Each package is meticulously labeled with comprehensive product information, including grade, grit size, weight, and batch number for easy identification.Safety Information: Labels incorporate essential safety and handling instructions to ensure secure usage.Compliance: Our packaging meets all international shipping regulations and industry standards, ensuring seamless compliance. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of trading, with a sharp focus on refractory materials and abrasive media. We seamlessly integrate industry prowess with strategic trade operations, endowed with cutting-edge testing facilities and formidable technical proficiency. With our two state-of-the-art factories nestled in the industrious city of Luoyang, Henan province, we bring to the table an impressive legacy of 24 years in the meticulous production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing the power of our robust factory alliances, we present to you a top-tier selection of Cutting Wheels, Grinding Wheels, and Flap Discs, all priced competitively to ensure value. Our meticulously crafted products have garnered widespread acclaim and trust, adeptly catering to the dynamic economic and social exigencies of today's market. We are unwavering in our dedication to quality and customer satisfaction, consistently delivering products that adhere to the pinnacle of standards.At Luoyang Frere, we cherish the cultivation of enduring partnerships and eagerly anticipate the privilege of collaborating with your esteemed organization. Our dedicated team stands ready to address your needs and play a pivotal role in propelling your success into the future.Our Advantages1. High-Quality Products & Competitive Pricing: We proudly source and supply top-grade abrasive and refractory materials, meticulously aligned with stringent international standards. This ensures unmatched performance and reliability across diverse industrial applications. Through our robust partnerships with manufacturers and a seamless supply chain, we are able to offer highly competitive prices without ever compromising on quality.2. Custom Solutions: We excel in delivering personalized solutions that cater precisely to specific customer demands. Whether it's customized packaging, unique product specifications, or tailored delivery schedules, we ensure optimal satisfaction and unparalleled convenience for our esteemed clientele.3. Expertise and Experience: Our distinguished team comprises industry veterans endowed with extensive knowledge and vast experience. This enables us to provide invaluable technical support and insightful guidance, enriching our customers' journey with us.4. Quality Assurance: We implement an uncompromising approach to quality control at every stage of the procurement and delivery process. This rigorous scrutiny guarantees that our products consistently meet the highest quality standards, providing peace of mind to our customers.5. Sustainability and Environmental Responsibility: We are unwaveringly committed to sustainability and environmental stewardship. Offering eco-friendly products and innovative solutions, we empower our customers to significantly reduce their environmental footprint, fostering a greener future together.6. Customer-Centric Approach: Our business philosophy is deeply rooted in a customer-centric approach. We prioritize understanding and accommodating our clients' needs and preferences, delivering exceptional customer service. This dedication builds long-term partnerships founded on trust, mutual respect, and shared success.After Sales ServiceAt Frere company, we hold a steadfast commitment to our customers, extending well beyond the initial sale. Our all-encompassing after-sales service is meticulously crafted to ensure your lasting satisfaction and success with our products. Here's the unparalleled support you can anticipate when choosing us as your trusted abrasive and refractory supplier:1. Technical Support:Our distinguished team of seasoned engineers and technical experts stands ready to deliver top-tier advice and support. From product selection to application techniques and troubleshooting, we are dedicated to helping you achieve superior results.2. Product Training:Our in-depth training programs empower your team to utilize our products with utmost effectiveness and safety. Covering everything from fundamental handling to advanced application methods, our training is customized to your unique needs.3. Warranty and Repairs:Our products are backed by a comprehensive warranty. If any issues arise, our committed service team provides swift repairs or replacements, minimizing any interruptions to your operations.4. Regular Follow-ups:We are champions of proactive customer service. Our team regularly follows up to monitor product performance and gather insightful feedback, allowing us to enhance and fine-tune our offerings to better serve you.5. Maintenance Services:To maximize product longevity and efficiency, we offer specialized maintenance services. Our experts assist in crafting a maintenance schedule and render on-site support to maintain your equipment in peak condition.6. Rapid Response:In urgent situations, our rapid response team is poised to provide prompt assistance. We recognize the critical nature of your operations and are committed to resolving problems with utmost expediency.7. Spare Parts Availability:With a comprehensive spare parts inventory, we ensure swift component access. Our efficient logistics network assures rapid delivery, minimizing downtime and ensuring seamless operations.8. Customer Feedback Loop:Your feedback is an invaluable asset. We actively solicit your input on our products and services, using it to fuel continuous improvement. Our ambition is to surpass your expectations at every encounter.9. 24/7 Customer Service:Our dedicated customer service team is available around the clock to address any concerns or inquiries you may have. Be it a routine question or an emergency, we are always here to provide unwavering support.
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