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Effective Glass Beads Abrasive for Comprehensive Surface Treatment1
Abrasive Grinding, Grinding Beads, Glass Beads Surface Treatment, Effective Glass Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision, our glass beads are meticulously manufactured from high-quality lead-free, soda lime-type glass. With no free silica and perfectly formed into spherical shapes, these beads stand out among abrasive materials. Unlike angular abrasives, our glass beads deliver a finish that is smoother and more luminous. The bead blasting process transforms surfaces with a pristine, bright, satin-like appearance, all while preserving the original dimensions of parts. Remarkably durable, glass beads can be recycled up to 30 times, making them not only economically advantageous but also environmentally friendly. Their inert chemical nature ensures a safe and effective method for cleaning metals or achieving surface finishes when managed correctly.APPLICATIONSIn the realm of surface finishing, glass bead blasting is unparalleled, delivering a spotless, radiant, satin-like finish without altering the part's dimensions. Available in an extensive range of sizes, our glass beads excel in various applications including honing, polishing, peening, blending, finishing, light burr removal, and cleaning of superficial contaminations. Particularly for fragile, thin-walled components and delicate welds, glass bead peening ensures optimal stress relief without the risk of over-stressing or damage. It's essential to consider the dimensions of any perforations or holes through which the beads must navigate during the screening process post-use, ensuring seamless separation of parts from media.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Carefully choose the finest glass materials, often incorporating eco-friendly options like recycled glass, soda-lime glass, or other specialty glass types, to align with the desired performance characteristics.Cleaning and Crushing: Ensure the selected glass is thoroughly cleaned to remove impurities before meticulously crushing it into smaller, manageable pieces.Melting:Furnace Heating: Meticulously elevate the temperature of the crushed glass in a high-temperature furnace, reaching approximately 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit), ensuring it is fully liquefied to form uniformly consistent beads.Formation of Beads:Droplet Formation: Transform the molten glass into droplets using sophisticated methods, resulting in perfectly shaped beads:Rotary Method: Skillfully pour the molten glass onto a rotating disk or drum, which elegantly disperses droplets that solidify into precise spherical shapes as they cool.Sieve Method: Expertly guide the molten glass through a sieve or mesh, fashioning uniform droplets that gracefully fall and solidify into immaculate beads.Cooling: Rapidly cool the glass droplets as they descend, forming solid glass beads. This swift cooling process is crucial for achieving the desired spherical shape and avoiding any irregularities.Annealing:Stress Relief: Carefully pass the formed glass beads through an annealing oven, where they are gradually cooled to relieve internal stresses, significantly boosting their strength and durability.Screening and Classification:Sorting by Size: Employ precise vibrating screens or other advanced classification equipment to meticulously sort the cooled glass beads, guaranteeing uniformity in size, with beads categorized into various grades based on their diameters.Surface Treatment (Optional):Coating or Polishing: Tailor the surface treatment of the glass beads, such as coating, to enhance specific properties like reflectivity, durability, or color. Polishing can also be applied to achieve a flawlessly smooth and lustrous surface.Quality Control:Inspection: Rigorously conduct multiple quality checks to ensure the glass beads meet stringent standards. Tests may include evaluations for size uniformity, perfect roundness, optimal hardness, and freedom from any surface defects.Storage: Meticulously store the packaged glass beads in a dry, controlled environment to maintain their pristine quality and prevent any contamination. Detailed Photos Product ParametersGlass beads for sandblasting, an exceptional choice for varied applications, come in a wide array of sizes to suit different needs. Typically, these sizes range from fine to coarse, ensuring a perfect match for any surface treatment challenge. The size is conveniently denoted by mesh numbers, where a higher mesh number signifies smaller beads, offering precision and versatility. Explore the common sizes, tailored for optimal performance:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Typically available in convenient sizes of 25 kg (55 lbs) or 50 kg (110 lbs) bags, perfectly designed for easy management and usage.Material: Crafted from robust and durable materials like polyethylene or polypropylene to ensure reliability and longevity.Features: Expertly sealed to prevent any moisture ingress and contamination, these bags feature handy handles or ties, making them effortless to handle and transport.Applications: Ideally suited for smaller-scale usage, laboratories, or industries where precise quantities are essential, providing flexibility and precision.Bulk Bags:Weight: Typically available in large capacity sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers, ensuring substantial storage and transport efficiency.Material: Constructed from high-quality woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection and assurance.Features: Equipped with convenient lifting loops for easy and efficient transportation via forklifts or cranes, and offering spout top and discharge bottom options for controlled filling and emptying, ensuring maximum efficiency and convenience.Applications: Perfectly designed for large-scale industrial use, bulk storage, and seamless transport, making it the ideal choice for high-volume applications.Drums and Barrels:Weight: Generally available in 200 L (53 gallons) drums, engineered for optimal capacity and versatility.Material: Fabricated from sturdy metal or high-density polyethylene, providing unmatched protection and durability.Features: Secured with tamper-evident seals and moisture-resistant qualities, these drums are stackable for efficient storage, optimizing space and security.Applications: Ideal when additional protection from environmental factors is required, or for seamless integration into automated processes, offering enhanced safety and convenience.Custom Packaging:Options: Offers tailored packaging solutions meticulously designed to meet specific customer requirements, ensuring complete satisfaction.Features: Custom weights, materials, and labeling options are available to meet particular needs, offering flexibility and customization to suit any application.Applications: Perfectly suited for specialized industries or unique applications requiring specific packaging standards, ensuring precision and adherence to the highest standards.Labeling and Documentation:Identification: Each package is clearly labeled with comprehensive product information, including grade, grit size, weight, and batch number, ensuring complete traceability and transparency.Safety Information: Labels include detailed and necessary safety and handling instructions, ensuring the highest levels of safety and compliance.Compliance: Packaging is meticulously designed to comply with international shipping regulations and industry standards, guaranteeing seamless global distribution and adherence to the highest standards. Company ProfileExperience the excellence of Luoyang Frere Import and Export Trading Co., Ltd., a leader in the trading domain, specializing in refractory materials and abrasive media. Our company stands out with a sophisticated blend of industry insight and trade acumen. Equipped with cutting-edge testing facilities and exceptional technical prowess, our two factories, nestled in the heart of Luoyang city, Henan province, proudly uphold 24 years of expertise in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing our robust factory alliances, we deliver superior-quality Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our product line has garnered extensive recognition and trust, skillfully adapting to the dynamic demands of both economic and social landscapes. Our unwavering commitment to excellence ensures that every product meets and exceeds the highest quality standards, securing customer satisfaction with every purchase.At Luoyang Frere, we cherish enduring partnerships and are excited about the prospect of working with your esteemed company. Our dedicated team is poised to support your every requirement and is committed to contributing to your success in the near future.Our Advantages1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on offering premium-grade Effective Glass Beads Abrasive, meticulously sourced to meet the highest international benchmarks. Our unwavering commitment to quality ensures exceptional performance across a wide array of industrial applications. By harnessing our robust alliances with trusted manufacturers and leveraging an optimized supply chain, we present to you competitive pricing that never sacrifices quality.2. Custom Solutions: Understanding the uniqueness of each client's needs, we provide bespoke solutions tailored to your specific requirements. Whether it's personalized packaging, precise product specifications, or flexible delivery schedules, our focus is to elevate customer satisfaction and deliver unmatched convenience.3. Expertise and Experience: Our team of seasoned industry veterans possesses a wealth of knowledge and experience, empowering us to deliver insightful technical support and expert guidance to our esteemed customers.4. Quality Assurance: We adhere to stringent quality control protocols at every phase of procurement and distribution, ensuring that every batch of our products stands out with uncompromised quality and excellence.5. Sustainability and Environmental Responsibility: With a steadfast commitment to sustainability, we offer eco-conscious products and solutions that empower our clients to minimize their environmental footprint, aligning with global environmental standards.6. Customer-Centric Approach: Our business philosophy revolves around a customer-centric ethos, where we prioritize understanding and fulfilling client needs. Through exceptional service and cultivating long-term partnerships founded on trust and mutual gain, we aim to exceed expectations and foster lasting relationships.After Sales ServiceAt Frere company, our commitment to you extends far beyond the initial purchase. Experience our exceptional after-sales service, crafted to ensure your enduring satisfaction and triumph with our top-tier products. Here's the unparalleled support you can anticipate when selecting us as your premier supplier of abrasives and refractories:1. Technical Support:Our team of adept engineers and technical experts stands ready to offer you unparalleled advice and assistance. Whether it's selecting the perfect product, mastering application techniques, or solving challenges, we're here to guide you towards optimal outcomes.2. Product Training:Empower your team with our in-depth training programs, ensuring they are proficient and safe in using our products. From foundational handling to sophisticated application strategies, our sessions are customized to meet your unique requirements.3. Warranty and Repairs:Our products are accompanied by a comprehensive warranty. Encounter an issue? Our dedicated service team ensures swift repairs or replacements, minimizing disruption and maintaining your operational flow.4. Regular Follow-ups:Our proactive approach to customer care includes consistent follow-ups. We evaluate product performance and collect valuable feedback, allowing us to refine and enhance our offerings to better serve your needs.5. Maintenance Services:Enhance the longevity and performance of our products with our maintenance services. Our specialists assist in creating maintenance schedules and offer on-site support to ensure your equipment operates at peak efficiency.6. Rapid Response:In urgent situations, our rapid response team delivers immediate support. We understand the critical nature of your operations and prioritize swift resolutions to any problems you encounter.7. Spare Parts Availability:Our extensive spare parts inventory ensures prompt access to necessary components. Our robust logistics network facilitates swift delivery, minimizing downtime and keeping your operations seamless.8. Customer Feedback Loop:Your insights are invaluable. We actively seek your feedback on our products and services, utilizing it to drive ongoing enhancement. Our ambition is to consistently surpass your expectations.9. 24/7 Customer Service:Our 24/7 customer service team is dedicated to resolving any issues or questions you may have. Be it a simple inquiry or an emergency, we are always available to provide unwavering support.
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