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Durable Glass Beads Abrasive for Enhanced Industrial Performance1
Abrasive Grinding, Grinding Beads, Glass Bead Blasting, Industrial Polishing Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionOur Durable Glass Beads Abrasive is crafted from high-quality, lead-free soda lime-type glass, ensuring a safe and efficient performance with no free silica content. These glass beads are meticulously formed into pre-determined ball shapes, offering a smoother and more lustrous finish compared to traditional angular abrasives. The glass bead blasting process delivers a pristine, bright, satin finish while maintaining the original dimensions of parts. Impressively recyclable up to 30 times, these beads are chemically inert and environmentally conscious, making them an ideal choice for precise metal cleaning or surface finishing, provided they are applied with proper control.APPLICATIONSGlass bead blasting is renowned for delivering an immaculate, brilliant satin finish without altering the dimensional integrity of the components. Offered in an extensive range of sizes, glass beads are predominantly utilized in blasting cabinets for tasks such as honing, polishing, peening, blending, finishing, and the removal of light burrs as well as cleaning various light foreign substances. When working with delicate, thin-walled parts and slender welds, peening with glass bead abrasive material is the optimal technique, providing the necessary stress relief without inducing undue stress or damage. It is crucial to consider the size of perforations or holes that the glass beads will traverse during the screen separation of parts from the media post-application.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Carefully select the finest glass materials to ensure superior performance. This can include recycled glass, soda-lime glass, or other specialized types, chosen meticulously based on the specific properties desired for the ultimate product excellence.Cleaning and Crushing: Thoroughly cleanse the selected glass to eliminate any impurities, ensuring its pristine condition. Following cleaning, the glass is expertly crushed into smaller, manageable pieces.Melting:Furnace Heating: The cleaned and crushed glass pieces are subjected to intense heat within a high-temperature furnace, typically reaching between 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit). This extreme heat is essential to fully liquefy the glass, ensuring the formation of perfectly uniform beads.Formation of Beads:Droplet Formation: Transform the molten glass into droplets with precision and expertise. This transformation can be achieved through various innovative methods:Rotary Method: In this method, the molten glass is skillfully poured onto a rotating disk or drum. As the disk rotates, it expertly throws off small droplets that elegantly solidify into perfectly spherical shapes as they cool.Sieve Method: Alternatively, the molten glass is passed through a specialized sieve or mesh, creating uniform droplets that gracefully fall and solidify into high-quality beads.Cooling: The droplets of glass undergo rapid cooling as they descend, forming solid glass beads. This swift cooling process is crucial to achieving a spherical shape and preventing any irregularities, ensuring the highest quality beads.Annealing:Stress Relief: The newly formed glass beads are gently passed through an annealing oven, where they are slowly cooled. This process is vital for relieving internal stresses, thereby enhancing the overall strength and durability of the beads.Screening and Classification:Sorting by Size: The cooled glass beads are expertly sorted using vibrating screens or advanced classification equipment. This step ensures uniformity in size and categorizes the beads into different grades based on their precise diameters.Surface Treatment (Optional):Coating or Polishing: For applications demanding enhanced properties, the glass beads may undergo sophisticated surface treatments, such as coating to improve reflectivity, durability, or color. Additionally, polishing can be employed to achieve a flawless, smooth, and shiny surface, elevating the beads' aesthetic and functional appeal.Quality Control:Inspection: Conduct rigorous quality checks to ensure the glass beads meet the highest specified standards. These tests may encompass size uniformity, roundness, hardness, and the absence of any surface defects, guaranteeing exceptional quality and performance.Storage: Store the packaged glass beads in a meticulously controlled, dry environment to maintain their unparalleled quality and prevent any potential contamination, ensuring their readiness for every demanding application. Detailed Photos Product ParametersDiscover the versatile range of our Glass Beads for Sandblasting, meticulously crafted to cater to diverse industrial needs. These premium beads are available in an array of sizes, expertly designed from fine to coarse. Their sizing is denoted by mesh numbers, where a higher mesh number signifies smaller, more precise beads. Explore some of the most popular sizes we offer:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Typically available in a choice of 25 kg (55 lbs) or 50 kg (110 lbs) bags, offering flexibility for your operational needs.Material: Crafted from robust materials like polyethylene or polypropylene, ensuring durability and protection.Features: Expertly sealed to prevent any moisture ingress and contamination, coupled with convenient handles or ties for effortless handling.Applications: Perfectly suited for smaller-scale usage, whether in laboratories or industries that require precise quantities.Bulk Bags:Weight: These bags are typically available in substantial sizes, ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), also known as FIBC - Flexible Intermediate Bulk Containers.Material: Constructed from durable woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.Features: Designed with lifting loops for seamless transport via forklifts or cranes, featuring spout top and discharge bottom options for precise filling and emptying.Applications: Ideal for large-scale industrial operations, offering efficient solutions for bulk storage and transport needs.Drums and Barrels:Weight: Typically available in robust 200 L (53 gallons) drums, catering to diverse storage requirements.Material: Made from resilient metal or high-density polyethylene, ensuring longevity and safety.Features: Secured with tamper-evident seals, these drums are moisture-resistant and stackable for optimal storage efficiency.Applications: Perfect for situations where additional environmental protection is necessary, or in automated processes that demand ease of handling.Custom Packaging:Options: Offering tailored packaging solutions, meticulously crafted to meet specific customer requirements.Features: Customizable weights, materials, and labeling options tailored to fulfill particular needs.Applications: Designed for specialized industries or unique applications that necessitate distinct packaging standards.Labeling and Documentation:Identification: Each package is clearly labeled with comprehensive product information including grade, grit size, weight, and batch number for easy identification.Safety Information: Labels are detailed with essential safety and handling instructions to ensure user safety.Compliance: Our packaging strictly adheres to international shipping regulations and industry standards, guaranteeing safe and compliant delivery. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a prominent and reputable force in the trading industry, focusing on the excellence of refractory materials and premium abrasive media. Our unique integration of industry and trade is bolstered by cutting-edge testing facilities and unparalleled technical acumen. Situated in the industrious Luoyang city, Henan province, our two factories bring to the table a remarkable 24-year legacy in the production of top-tier Brown Fused Alumina (BFA) and White Fused Alumina (WFA).By harnessing our strong alliances with factories, we are proud to deliver top-of-the-line Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our product offerings have garnered extensive recognition and trust, seamlessly aligning with the dynamic economic and social needs of today's market. Our commitment to impeccable quality and customer satisfaction ensures that each of our products consistently exceeds the highest industry standards.At Luoyang Frere, nurturing long-term partnerships is at the heart of our mission. We eagerly anticipate the opportunity to engage with your esteemed company, offering unwavering support to address your needs and significantly contribute to your success in the near future.Our Advantages1. High-Quality Products & Competitive Pricing: We pride ourselves on sourcing and supplying top-tier abrasive and refractory materials that rigorously adhere to international standards. This ensures unparalleled performance and dependability across a myriad of industrial applications. By leveraging our robust partnerships with manufacturers and streamlining supply chain operations, we present an unbeatable pricing strategy that never compromises quality.2. Bespoke Solutions: We cater to specific customer needs with precision, offering bespoke solutions that include customized packaging, detailed product specifications, and flexible delivery schedules. This personalized approach ensures maximum satisfaction and seamless convenience for our clients.3. Expertise and Experience: Our seasoned team of industry professionals possesses a wealth of knowledge and experience, empowering us to deliver insightful technical support and expert guidance to our valued customers, enhancing their operational efficiency.4. Uncompromising Quality Assurance: Our commitment to excellence is demonstrated through rigorous quality control protocols that are meticulously implemented at every stage of procurement and delivery. This guarantees that our products consistently meet the highest benchmarks of quality.5. Commitment to Sustainability and Environmental Responsibility: We are devoted to promoting sustainability and environmental stewardship by offering eco-friendly products and solutions. Our initiatives help clients diminish their ecological footprint, aligning with global efforts towards a sustainable future.6. Customer-Centric Approach: Our focus on customer satisfaction is second to none. We prioritize the needs and desires of our clients, delivering exceptional service that fosters long-term partnerships founded on trust and mutual success.After Sales ServiceAt Frere company, we embrace a commitment to unparalleled customer care that transcends the point of purchase. Our all-encompassing after-sales service is crafted to ensure your ongoing contentment and success with our cutting-edge products. By selecting us as your premier supplier of abrasive and refractory solutions, you are choosing a partner dedicated to your triumph:1. Technical Support:Our esteemed team of seasoned engineers and technical mavens is at your disposal, ready to offer expert guidance and unwavering support. Whether you seek assistance in selecting the perfect product, mastering application techniques, or overcoming technical challenges, our specialists are here to empower you to achieve optimal outcomes.2. Product Training:We deliver comprehensive training programs to arm your team with the skills needed to utilize our products with efficiency and safety. Our customizable training sessions cover everything from fundamental handling protocols to advanced application strategies, tailored meticulously to your unique requirements.3. Warranty and Repairs:Every product we offer is backed by a strong and reliable warranty. Should any issues arise, our devoted service team stands ready to provide swift repairs or replacements, ensuring minimal interference with your operations and smooth continuity of your processes.4. Regular Follow-ups:Emphasizing proactive customer engagement, we conduct regular follow-ups to assess the performance of our products and gather invaluable feedback. This ongoing dialogue allows us to continually refine and adapt our offerings, ensuring they align perfectly with your evolving needs.5. Maintenance Services:To enhance the longevity and efficiency of our offerings, we provide comprehensive maintenance services. Our skilled experts can assist in devising a maintenance schedule and offer on-site support, guaranteeing that your equipment remains in peak operational condition.6. Rapid Response:In the face of urgent challenges, our rapid response team is poised to deliver immediate support. We acknowledge the vital importance of time in your operations and are committed to resolving any issues with utmost swiftness and efficiency.7. Spare Parts Availability:We maintain an extensive inventory of spare parts, ensuring that you have quick and easy access to the essential components you require. Our robust logistics network guarantees prompt delivery, minimizing downtime and enabling your operations to maintain seamless productivity.8. Customer Feedback Loop:Your feedback is of paramount importance to us. We actively solicit your insights on our products and services, using them as a catalyst for continuous enhancement. Our ambition is to surpass your expectations in every interaction, fostering a mutually beneficial relationship.9. 24/7 Customer Service:Our dedicated customer service team is on standby 24/7, prepared to address any questions or concerns you may have. Whether it's a straightforward inquiry or an urgent situation, we are unwaveringly here to support you, ensuring your satisfaction and peace of mind.
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