500kg Intermediate Frequency Smelting Electric Vacuum Induction Furnace for Alloys¹

Product DescriptionAbout Medium Frequency FurnaceMedium frequency furnace is a frequency conversion device that converts three-phase power frequency current into single-phase medium frequency current. It induces eddy current loss in metal through electromagnetic field induction, achieving the purpose of heating and melting. Used for melting black or non-ferrous metals and alloy materials such as steel, copper, aluminum, etc; Mainly used in the casting and steelmaking industries!We can provide complete equipment production lines for foundry manufacturers, including melting systems, cooling systems, dust removal systems, automatic batching and feeding systems, and pouring systems.Product FeatureThis equipment can achieve fully automatic remote control, including PLC programmable controllers, HMl human-machine interfaces, industrial control computer systems, industrial control configuration software, and various sensors. lt can achieve automated operations such as automatic temperature control, automatic baking, and anti piercing furnace alarm, making it safer and more convenient to use!Dual Power Supply DesignEfficient and energy-saving series one to two (one furnace melting and one furnace insulation) Series connected intermediate frequency power supply can achieve single power supply, dual power supply, and multi power supply configurations.Schematic Diagram of Dual-output Power Supply SystemThe new type of one to two series intermediate frequency melting furnace has the function of using a set of intermediate frequency power supply to simultaneously operate two furnace bodies. The equipment utilization rate reaches 100%. By adjusting the power knob (or digital operation screen), the total power of the intermediate frequency power supply can be distributed and used between two furnaces, achieving the effect of melting one furnace and keeping the other warm. It can achieve one-time casting of large castings or provide continuous supply of molten iron to the production line. The continuous and uninterrupted melting mode greatly improves production volume, is energy-saving and practical, and has been widely accepted and loved by customers.Fully digital on-site melting control systemIt can achieve automated operations such as automatic temperature control, automatic oven drying, power distribution display, intelligent melting management, and display and storage of fault information.This set of equipment can be fully controlled automatically, including PLC programmable controllers, HMl human-machine interfaces, industrial control computer systems, industrial control configuration software, and various sensors. lt can be configured with foundry equipment and operations, and connected to various tools, including remote displays, temperature measuring instruments, thermal analyzers, spectrometers, demand controllers and large screen displays. Safer and more convenient to use!Remote Control ConsoleFault detection (protection) displayWhen the intermediate frequency power cabinet is placed in the basement and the remote control console is placed on the furnace platform, other functional operations such as starting, stopping, and resetting of the intermediate frequency power supply can be achieved. The remote control panel is equipped with a large-sized touch screen, PLC, and human-machine interface to form a convenient on-site melting manager. lts functions include automatic furnace drying, cold furnace start-up, fault diagnosis, fault information display and storage, operation information display, system status display, etc.Real time tracking and protection of running equipment in all directions. When abnormal values such as load short circuit, overcurrent, overvoltage, insufficient water pressure, and high water temperature are detected, they will be promptly fed back to the control system to achieve automatic shutdown protection and prevent accidents before they occur. In addition, damaged components such as thyristors, compensating capacitors, and voltage transformers will automatically shut down and light up corresponding indicator lights.Two dust removal systems: a dust hood and a dust ringThe vacuum hood (ring) absorbs dust and exhaust gas generated during smelting through a certain amount of air flow, achieving and improving the emission effect of exhaust gas. lt is designed in accordance with environmental impact assessment requirements, and users can choose the configuration according to their needs.Whirlwind style vacuum hoodSide suction vacuum ringIt has excellent vacuuming effect, occupies less space, and can be tilted back and forth and operated to stay in any position. Suitable for fully automated feeding and discharging operations in foundries.Compared to the cyclone type, the design has: no forward and backward tilting motion mechanism, simple installation, suitable for semi automated or manual feeding in foundries where vacuum hoods cannot be used due to certain feeding methods discharge operation.Fully intelligent automation and humanized functional design1.Tilting furnace oil cylinder system2.Automatic constant temperature function3.Anti piercing furnace alarm function4.Furnace body weighing function5.Lining pushing out structureSelection GuideSteel Shell Furnace BodyAluminum Shell Furnace BodyCompared with the aluminum shell furnace save nearly 5% energy consumption. Adopt the hydraulic station tilting furnace device, the furnace body adopts high quality steel structure welding, safer, firm, durable; It is equipped with an alarm device for preventing leakage, which can be predicted in advance to achieve safe production.Adopt reducer tilting furnace device; The furnace body is made of alloy aluminum casting; Hollowed-out structural design facilitates internal observation, convenient installation, and simple operation.New Energy-Saving KGCL SeriesOrdinary KGPS ParallelCompared with parallel inverter power energy saving about 20%. (cast iron about 510 kwh/T) It adopts a full-wave rectifier series power supply, enabling remote online operation and automatic temperature control.The most widely used over the past decades, consuming 650 kWh per metric ton of molten iron. Compact footprint with simple, space-saving design. Utilizes economical components and offers low maintenance costs.The main reasons for energy conservation are as follows:A. The inverter voltage is high, the current is low, and the line loss is small.B.The power factor is high, always greater than 0.98, and the reactive power loss is small.IGBT integrated module series intermediate frequency power supply is the latest energy-saving intermediate frequency furnace product recommended by our company.Production WorkshopChina Hengyang Furnace Manufacturing Co., Ltd.Was established in 1999. located in Guangzhou city,China.We are a high-tech private enterprise integrating production, R&D and marketing of metal smelting and metal powders equipment.ABOUT HENGYANG Induction Melting Furnace: Melts metals/alloys (steel, copper, aluminum) for casting and steelmaking industries.VIM Vacuum Induction Furnace: Melts Ni-based alloys, super-alloys, magnetic materials, and powder metallurgy under vacuum or in an inert gas atmospheres.R&D Strength: Continuous innovation ensures cutting-edge technology and cost-effective solutions.Why choose us?1.Equipped with specialized electric furnace production lines and advanced manufacturing and testing equipment, the company boasts a self-developed R&D team and a comprehensive after-sales service department.2. We hold triple international certifications: China State Intellectual Property Office patents, ISO9001 Quality Management System Certification, and EU CE Safety Certification (No.CE0482).Pre-sale and after-sale services1.What technical support is provided for overseas client visits?Complimentary airport transfers (Baiyun Airport-Factory), smelting process simulations, material trial melts, and <<Equipment Selection Whitepaper>>. All engineers hold TEM-8/metallurgy certifications (German/French support available).2. How do you ensure after-sales response efficiency for international clients?Our technical service centers in Germany/US provide: 48hr emergency response (Asia/EU time zones) Localized spare parts depots (bearings/inductors/lGBT modules) Annual equipment health checks (including thermal effciency decay reports).

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