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Copper Upward Continuous Casting Machine for Enhanced Tube Production Rates¹

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Product DescriptionUpward Continuous Casting Production LineDesigned with precision, this upward continuous casting production line excels in producing high-conductivity, oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer and mechanical clamping wheel, it can seamlessly manufacture flat products with diverse cross-section specifications, offering unparalleled versatility.This sophisticated production line comprises a large triple-combination body furnace, a continuous casting machine, a guide frame, speed tracking devices, dual-rod wire coiling machines, a water cooling system, temperature measurement systems, copper liquid level tracking systems, inductors, and electrical systems, among others. Each component works in harmony to ensure optimal performance.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessFollow this meticulous process: Begin with feeding raw electrolytic copper into the melting furnace, where it transforms into molten copper. This flows into the transition vessel and subsequently into the holding furnace. The molten copper then reaches the crystallizer, solidifying into copper rods. These rods are vertically drawn by the traction device, advancing to the output frame. They proceed to the wire separating frame to prevent entanglement, then to the automatic tracking device that manages coiling speed. Finally, the rods are coiled and prepared for the next processing phase.Our Advantagesa. Achieve superior quality with copper rods containing an oxygen content of less than 10ppm.b. Our comprehensive production line features advanced functions and well-balanced technical parameters, enabling seamless automatic control.c. Equipped with state-of-the-art automatic temperature measurement and control capabilities.d. The melting and holding furnaces utilize closed-loop control for casting temperature once the copper liquid reaches the desired temperature.e. The production line boasts monitoring and alarm functions for the cooling water temperature and pressure in the melting and holding furnaces. It includes cooling water inlet and backwater thermometers, pressure gauges, and valves for both the coil and water jacket devices.f. Furnaces come with digital temperature displays, along with protection and alarm features such as overload, overvoltage, grounding, water over-temperature, and water under-voltage. The electric controls for the melting and holding furnaces operate independently from the unit's overall control system.g. The adjustable crystallizer size and stainless steel (304) construction ensure durability. The cooling water distribution device is fully equipped with thermometers, pressure gauges, and valves for optimal performance.h. Traction machine control programs are customizable to meet process requirements, eliminating slip between the casting billet and traction device. Synchronous transmission of the casting strip is ensured by an AC frequency conversion servo motor.i. During operation, the equipment's data is vividly displayed on a large monitor (over 10 inches) via strategically placed monitoring and control components, ensuring full transparency and ease of operation.Company ProfileShanghai Cast Technology Co., Ltd.As a leading manufacturer and exporter of metallurgical machinery, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacture, sales, and service of metallurgical casting equipment. With cutting-edge technology and a team of seasoned engineers, we deliver expert solutions in the metallurgical machinery industry.With over two decades of experience, we have crafted extensive supply chains for metallurgical equipment. Our products adhere to international quality standards, earning us a stellar reputation in global markets. We've become a trusted partner for numerous prestigious domestic and international companies.What We Can Provide?Our diverse portfolio boasts top-tier line-frequency induction melting furnaces, horizontal continuous casting machines, upward continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and state-of-the-art cooling towers. Additionally, our offerings extend to a wide array of advanced metallurgy and casting equipment, crafted to meet all your industrial needs.In our unwavering commitment to excellence, we provide an array of services for clients embarking on new factory ventures. These include comprehensive model selection of complete equipment, expert production technology consultation, meticulous installation, precise commissioning, and thorough operation process training. Our total-package production technology and turnkey project management promise a seamless experience. We offer bespoke customization tailored to unique client requirements and deliver worry-free pre-sales, in-sales, and after-sales services, ensuring a smooth journey from concept to execution.What guiding principle do we hold steadfast?At Shanghai Cast Technology, we dedicate ourselves to the principles of unparalleled quality, esteemed reputation, and unwavering responsibility, forming the bedrock of our management philosophy. We maintain strategic collaborations with renowned domestic research and design institutions to perpetually refine our equipment manufacturing technology, elevate equipment performance, and satisfy the unique product demands of every client. Our commitment extends to continually enhancing after-sales service and technical support, fostering growth alongside our clients. We are determined to ensure our equipment catalyzes the highest production value and wealth for each of our partners.We warmly invite both our esteemed current clients and prospective partners to engage with us in fruitful discussions about future business ventures. We are enthusiastic about forging close collaborations to pave the way for a prosperous future together.FAQQ: Are you the manufacturer?A: Absolutely, we are the manufacturer. With our own state-of-the-art factory and a team of seasoned technicians, we proudly design and produce our equipment.Q: What products do you offer?A: Our distinguished catalog features Medium frequency furnaces, line-frequency induction melting furnaces, and electric furnaces. We also provide horizontal continuous casting machines, upward continuous casting machines, and semi-continuous casting machines, complemented by dust removal equipment, surface milling machines, cooling towers, and a comprehensive range of metallurgy and casting equipment.Q: What are the ways of payment?A: We facilitate a variety of payment terms including FOB, CFR, CIF, and DAP. Choose from Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram for your convenience.Q: What documents do you provide for export?A: We deliver a complete export documentation package, including the Commercial Invoice, Packing List, Bill of Lading, COC, among other essential documents.

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