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High Performance Glass Beads Sandblasting for Precision Surface Finishing1
Abrasive Grinding, Grinding Beads, Glass Bead Sandblasting, Precision Glass Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision, our glass beads are meticulously manufactured from lead-free, soda lime-type glass, ensuring the highest level of safety and quality. Free from any harmful silica, these beads are fashioned into perfect spherical forms, offering a superior alternative to angular abrasives by delivering a much smoother, more polished finish. Our glass bead blasting technique achieves a pristine, satin-bright finish without altering the dimensions of the blasted parts. Remarkably durable, these glass beads can be recycled up to 30 times, making them not only cost-effective but also environmentally conscious. Their chemical inertness and eco-friendly nature make them an ideal choice for metal cleaning and surface finishing when employed under controlled conditions.APPLICATIONSOur glass bead blasting technology is designed to deliver a clean, luminous, satin finish without any dimensional alterations to the components. Available in a comprehensive range of sizes, these beads are predominantly utilized in blasting cabinets for various applications such as honing, polishing, peening, blending, finishing, and efficiently removing light burrs and debris. Particularly beneficial for delicate, thin-walled parts and fine welds, peening with glass bead abrasive ensures optimal stress relief without excess stress that could lead to damage. It is crucial to consider the size of perforations or holes through which the beads must pass when separating parts from media post-use, ensuring seamless and effective operations.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Carefully choose premium glass materials, often incorporating recycled glass, soda-lime glass, or specially selected glass types tailored to achieve desired properties and performance.Cleaning and Crushing: Meticulously clean the selected glass to eliminate impurities, followed by a precise crushing process to break it into smaller, manageable pieces.Melting:Furnace Heating: The finely crushed glass pieces are expertly melted in a high-temperature furnace, typically ranging from 1400 to 1600 degrees Celsius (2552-2912 degrees Fahrenheit), ensuring complete liquefaction to form consistently uniform beads.Formation of Beads:Droplet Formation: Transform the molten glass into droplets using advanced techniques, achieving remarkable precision:Rotary Method: Pour the molten glass onto a rotating disk or drum, expertly casting off minute droplets that solidify into perfect spherical shapes as they cool.Sieve Method: Pass the molten glass through a sieve or mesh, ingeniously creating uniform droplets that fall and solidify into beads of consistent quality.Cooling: As the glass droplets descend, they are rapidly cooled to form solid glass beads. This swift cooling is crucial to attaining a flawless spherical shape and averting any irregularities.Annealing:Stress Relief: Pass the newly formed glass beads through a carefully controlled annealing oven, where they are gradually cooled. This process effectively relieves internal stresses, significantly enhancing the strength and longevity of the beads.Screening and Classification:Sorting by Size: Utilize vibrating screens or specialized classification equipment to meticulously sort the cooled glass beads, ensuring uniformity in size and categorizing them into various grades based on precise diameters.Surface Treatment (Optional):Coating or Polishing: Depending on the intended application, the glass beads may undergo sophisticated surface treatments such as coating to enhance properties like reflectivity, durability, or color. Polishing may also be employed to achieve an impeccably smooth and shiny finish.Quality Control:Inspection: Conduct rigorous quality inspections to ensure the glass beads meet stringent standards. Tests include assessing size uniformity, roundness, hardness, and checking for any surface imperfections.Storage: Store the meticulously packaged glass beads in a dry, controlled environment to preserve their pristine quality and prevent contamination. Detailed Photos Product ParametersDiscover the versatility of our glass beads for sandblasting, designed to meet a wide range of precision surface finishing needs. Available in a variety of sizes, these high-performance beads cater to both fine and coarse applications. Typically represented by mesh numbers, where a higher mesh number signifies smaller beads, you can choose from a selection of common sizes that ensure the perfect fit for your specific sandblasting requirements.SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Discover convenience with bags typically available in 25 kg (55 lbs) or 50 kg (110 lbs), perfect for manageable transport and precise usage.Material: Crafted from resilient materials such as polyethylene or polypropylene to ensure product integrity.Features: Expertly sealed to ward off moisture and contamination, equipped with handles or ties for effortless handling.Applications: Tailored for smaller-scale operations, laboratories, or industries with a focus on precision quantities.Bulk Bags:Weight: Available in jumbo sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), these FIBC containers offer robust solutions for extensive needs.Material: Constructed using woven polypropylene fabric, often lined with polyethylene for superior moisture protection.Features: Designed with lifting loops for easy forklift or crane transport, plus options like a spout top and discharge bottom for seamless filling and emptying.Applications: The ultimate choice for large-scale industrial use, bulk storage, and efficient transport solutions.Drums and Barrels:Weight: Available in sturdy 200 L (53 gallons) drums, ensuring robustness.Material: Composed of metal or high-density polyethylene for added durability.Features: Secure with tamper-evident seals, moisture-resistant design, and stackable structure for optimized storage.Applications: Ideal when heightened protection from environmental elements is necessary or when ease of handling in automated processes is paramount.Custom Packaging:Options: Experience the flexibility of tailored packaging solutions crafted to meet distinct customer specifications.Features: Choose from custom weights, materials, and labeling options to precisely match your unique requirements.Applications: Perfectly suited for specialized industries or distinctive applications necessitating specific packaging standards.Labeling and Documentation:Identification: Each package is meticulously labeled with essential product details, including grade, grit size, weight, and batch number to ensure clarity and traceability.Safety Information: Comprehensive labels that encompass crucial safety and handling instructions for user assurance.Compliance: Fully compliant with international shipping regulations and industry standards to guarantee a seamless global distribution process. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading realm, specializing in the intricate world of refractory materials and abrasive media. Our company seamlessly marries industrial prowess with commercial savvy, offering a comprehensive suite of services backed by state-of-the-art testing facilities and unparalleled technical acumen. Nestled in the industrial heartland of Luoyang city, Henan province, our two dedicated factories boast 24 years of mastered expertise in the meticulous production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing the power of our strong alliances with trusted factories, we present a premium range of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at exceptionally competitive prices. Our meticulously crafted products have garnered widespread acclaim and unwavering trust, perfectly aligning with the dynamic economic and social needs of the market. At the core of our mission is an unwavering commitment to quality and customer satisfaction, ensuring our offerings not only meet but exceed the most stringent industry standards.At Luoyang Frere, cultivating long-term partnerships is at the heart of our values, and we eagerly anticipate the chance to forge a collaborative alliance with your esteemed organization. Our dedicated team stands ready to support your goals and drive your success in the near future, with a shared commitment to excellence and innovation.Our Advantages1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to delivering only the finest abrasive and refractory materials. Our products are meticulously sourced to meet and exceed rigorous international standards, promising unmatched performance and dependability across diverse industrial realms. By harnessing our robust partnerships with manufacturers and optimizing our supply chain logistics, we are able to offer our products at highly competitive prices, ensuring you receive the best value without any compromise on quality.2. Custom Solutions: We excel in crafting bespoke solutions tailored to your precise needs. Whether it's customized packaging, specific product specifications, or flexible delivery schedules, we are focused on providing optimal satisfaction and convenience, ensuring your requirements are fully met.3. Expertise and Experience: Our dynamic team comprises seasoned industry experts who possess profound knowledge and vast experience. They are committed to offering insightful technical support and guidance, empowering our customers with the expertise they need to succeed.4. Quality Assurance: Quality is at the heart of our operations. We implement stringent quality control measures at every juncture of the procurement and delivery process, ensuring that each product adheres to the highest standards of excellence and integrity.5. Sustainability and Environmental Responsibility: We uphold a steadfast commitment to sustainability and environmental stewardship. Our eco-friendly products and solutions are designed to assist our clients in minimizing their ecological footprint, promoting a greener, more sustainable future.6. Customer-Centric Approach: We place our customers at the forefront of everything we do, ensuring their needs and preferences are our top priority. Our exceptional customer service is designed to nurture enduring partnerships, built on a foundation of trust and mutual benefit, paving the way for continued success together.After Sales ServiceAt Frere company, your satisfaction is our canvas, and our after-sales service paints a masterpiece of enduring support, ensuring your success with our products extends far beyond the initial purchase. As your chosen partner in abrasives and refractories, here's the seamless service journey you can anticipate:1. Technical Support:Our elite team of engineers and technical specialists stands ready to offer unparalleled expertise and guidance. From selecting the perfect product to solving complex challenges, we empower you to achieve exceptional results with precision and ease.2. Product Training:Immerse your team in our comprehensive training programs, crafted to ensure mastery in utilizing our products effectively and safely. From foundational handling to sophisticated application techniques, our training is meticulously tailored to your unique requirements.3. Warranty and Repairs:With a warranty as solid as our commitment, we provide swift repairs or replacements should you face any issues, ensuring your operations remain uninterrupted and your focus stays on success.4. Regular Follow-ups:Our proactive service approach involves regular performance check-ups and feedback loops, allowing us to continuously refine and enhance our offerings to perfectly align with your evolving needs.5. Maintenance Services:Our maintenance services are designed to extend the lifecycle and boost the efficiency of our products. Let our experts assist you in crafting a maintenance schedule and provide onsite support, ensuring your equipment operates at peak performance.6. Rapid Response:In urgent scenarios, our rapid response team is poised to deliver immediate solutions. We prioritize speed and efficacy, understanding the critical nature of your business operations and resolving issues with urgency and precision.7. Spare Parts Availability:Our extensive inventory of spare parts ensures you're never left waiting. With a streamlined logistics network, we guarantee fast delivery, minimizing downtime and maintaining the seamless flow of your operations.8. Customer Feedback Loop:We cherish your feedback as the cornerstone of our improvement. By actively seeking your insights, we continually refine our products and services, aiming to surpass your expectations in every interaction.9. 24/7 Customer Service:Our customer service team stands on watch 24/7, ready to resolve any issues or answer questions. Whether it's a routine inquiry or an urgent matter, we are always at your service, providing unwavering support whenever needed.
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