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Advanced Glass Beads Sandblasting for Optimal Abrasive Performance and Durability1
Abrasive Grinding, Grinding Beads, Glass Beads Sandblasting, Optimal Abrasive Performance
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionOur Glass Beads are meticulously crafted from premium lead-free, soda lime-type glass, ensuring they are completely devoid of free silica and formed into precision ball shapes. These glass beads offer a far superior finish compared to angular abrasives, delivering an exceptionally smooth and lustrous result. Engaging in glass bead blasting guarantees a pristine, radiant, satin finish without altering the dimensions of your components. These eco-conscious and chemically inert beads can be reused up to 30 times, making them a sustainable choice for metal cleaning or surface finishing when managed effectively.APPLICATIONSGlass bead blasting is renowned for its ability to deliver a pristine, radiant satin finish without altering the dimensions of the workpieces. Offered in a diverse array of sizes, these versatile glass beads excel in blasting cabinets, ideal for honing, polishing, peening, blending, and refining surfaces. They also excel at removing light burrs and cleaning minor foreign contaminants. When working with delicate, thin-walled parts and intricate welds, glass bead peening offers optimal stress relief without the risk of over-stressing or damage. It's critical to consider the size of perforations or apertures that the beads need to navigate during the media separation process, ensuring efficiency and precision.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Choose the finest glass materials, carefully selecting from recycled glass, soda-lime glass, or other specialized types to meet specific performance criteria.Cleaning and Crushing: Meticulously clean the chosen glass to eliminate impurities, then expertly crush it into smaller fragments.Melting:Furnace Heating: Melt the glass fragments in a high-temperature furnace, reaching temperatures of approximately 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit) to ensure complete liquefaction for uniform bead formation.Formation of Beads:Droplet Formation: Transform the molten glass into droplets using sophisticated techniques:Rotary Method: Pour the molten glass onto a rotating disk or drum, which elegantly disperses small droplets that naturally solidify into spherical forms as they cool.Sieve Method: Pass the molten glass through a sieve or mesh, generating uniform droplets that descend and solidify into perfectly shaped beads.Cooling: Swiftly cool the glass droplets as they fall, achieving solid glass beads. This rapid cooling process ensures a flawless spherical shape and prevents irregularities.Annealing:Stress Relief: Guide the glass beads through an annealing oven where they are gradually cooled, effectively relieving internal stresses to enhance bead strength and longevity.Screening and Classification:Sorting by Size: Utilize vibrating screens or other advanced classification tools to sort the cooled glass beads, ensuring size uniformity and categorizing beads into distinct grades based on diameter.Surface Treatment (Optional):Coating or Polishing: Tailored to specific applications, glass beads may receive surface treatments like coating to boost attributes such as reflectivity, durability, or color. Polishing can also be employed to attain a lustrous and smooth finish.Quality Control:Inspection: Implement rigorous quality checks to guarantee that glass beads adhere to stringent standards. These tests may assess size uniformity, roundness, hardness, and surface precision.Storage: Store the sealed glass beads in a dry, controlled atmosphere to preserve quality and avert contamination. Detailed Photos Product ParametersOur sophisticated glass beads, crafted for sandblasting, come in an impressive assortment of sizes, ensuring versatility for all your abrasive needs. These sizes range from fine to coarse, tailored to meet specific requirements. The size of each bead is represented by mesh numbers, where a higher mesh number denotes smaller, refined beads. Some frequently chosen sizes include:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Delivered in versatile sizes, typically 25 kg (55 lbs) or 50 kg (110 lbs) bags, offering flexibility to suit your needs.Material: Crafted from robust materials like polyethylene or polypropylene, ensuring lasting durability and reliability.Features: Thoughtfully sealed to ward off moisture ingress and contamination, designed with convenient handles or ties for effortless handling.Applications: Perfectly suited for smaller-scale usage, whether in laboratories or industries requiring precision in quantity management.Bulk Bags:Weight: Typically available in substantial 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, known as FIBC - Flexible Intermediate Bulk Containers, for high-volume needs.Material: Fabricated from sturdy woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.Features: Outfitted with lifting loops for seamless transportation via forklifts or cranes, option for spout top and discharge bottom for meticulous filling and emptying processes.Applications: The perfect choice for large-scale industrial use, bulk storage, and efficient transport, ensuring seamless operations.Drums and Barrels:Weight: Generally found in 200 L (53 gallons) drums, accommodating significant volume needs.Material: Constructed from resilient metal or high-density polyethylene, ensuring strength and durability.Features: Secured with tamper-evident seals, these drums are moisture-resistant and stackable, optimizing storage efficiency.Applications: Ideal for situations demanding enhanced protection from environmental elements or for streamlined handling in automated processes.Custom Packaging:Options: Offering tailored packaging solutions, meticulously crafted to align with specific customer requirements and preferences.Features: Customizable weights, materials, and labeling options to meet unique and specialized needs, ensuring the perfect fit for your applications.Applications: Perfectly tailored for specialized industries or unique applications, meeting specific packaging standards with precision and care.Labeling and Documentation:Identification: Each package prominently displays product information, including grade, grit size, weight, and batch number, for easy identification and traceability.Safety Information: Labels provide all necessary safety and handling instructions, ensuring safe usage and compliance.Compliance: Packaging adheres to international shipping regulations and industry standards, guaranteeing smooth and hassle-free transportation across borders. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the world of trading, specializing in high-quality refractory materials and state-of-the-art abrasive media. Blending industry insights with trade expertise, our company is equipped with cutting-edge testing facilities and unparalleled technical know-how. With two strategically located factories in Luoyang city, Henan province, we boast an impressive 24-year legacy in producing the finest Brown Fused Alumina (BFA) and White Fused Alumina (WFA).By harnessing our powerful alliances with trusted factories, we provide superior Cutting Wheels, Grinding Wheels, and Flap Discs, all at competitive price points. Our distinguished products have garnered widespread acclaim, continually earning the trust of customers by adeptly satisfying the dynamic economic and social requirements of today's market. Our unwavering commitment to quality and customer satisfaction ensures that our products consistently align with the highest international standards.At Luoyang Frere, we cherish the value of building enduring partnerships and are excited about the prospect of collaborating with your esteemed organization. Our dedicated team is poised to meet your needs and play a pivotal role in your success story, now and in the promising future ahead.Our Advantages1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to supplying only the finest abrasive and refractory materials, meticulously sourced to meet the most rigorous international standards. These materials ensure unmatched performance and reliability across a multitude of industrial applications. By fostering robust relationships with premium manufacturers and optimizing our supply chain management, we are positioned to offer our products at highly competitive prices, all while steadfastly maintaining exceptional quality.2. Custom Solutions: Our commitment to customer satisfaction is demonstrated through our bespoke solutions, meticulously crafted to align with specific customer demands. This includes customized packaging, precise product specifications, and flexible delivery schedules, all tailored to provide unparalleled satisfaction and convenience.3. Expertise and Experience: Our team is comprised of seasoned industry experts, armed with deep knowledge and vast experience. This expertise empowers us to furnish our customers with invaluable technical support and insightful guidance, ensuring they achieve optimal outcomes with our products.4. Quality Assurance: We uphold the highest quality standards through stringent quality control protocols deployed at every phase of our procurement and delivery processes. This rigorous oversight ensures our products consistently meet and exceed expectations for quality and performance.5. Sustainability and Environmental Responsibility: Our unwavering commitment to sustainability and environmental stewardship is evidenced by our offering of eco-friendly products and solutions. These innovations enable our customers to significantly mitigate their environmental impact, aligning with global sustainability goals.6. Customer-Centric Approach: At the heart of our operations lies a resolute customer-centric philosophy. We are dedicated to prioritizing the needs and preferences of our clients, providing exceptional customer service that cultivates enduring partnerships, grounded in trust and mutual benefit.After Sales ServiceAt Frere company, we recognize that our commitment to our clients extends far beyond the initial purchase. Our all-encompassing after-sales service is meticulously crafted to guarantee your sustained satisfaction and success with our offerings. Here's a glimpse of what sets us apart as your preferred abrasive and refractory supplier:1. Technical Support:Our cadre of seasoned engineers and technical experts stands ready to deliver unparalleled advice and support. Whether you require guidance on product selection, mastering application techniques, or troubleshooting, we are dedicated to helping you attain optimal outcomes.2. Product Training:We provide comprehensive training programs designed to fully equip your team to utilize our products both effectively and safely. Our training spans from fundamental handling to intricate application strategies, customized to suit your exact requirements.3. Warranty and Repairs:Each of our products is backed by a robust warranty. Should any issues arise, our devoted service team is poised to deliver swift repairs or replacements, ensuring minimal interruption to your operations.4. Regular Follow-ups:We champion proactive customer engagement. Our team conducts routine follow-ups to assess product performance and solicit feedback, enabling us to perpetually enhance and tailor our solutions to better suit your demands.5. Maintenance Services:To extend the longevity and efficiency of our products, we offer specialized maintenance services. Our experts collaborate with you to devise a maintenance schedule and deliver on-site assistance, ensuring your equipment remains in peak condition.6. Rapid Response:Should an urgent issue arise, our rapid response team is at your service for immediate aid. We recognize the critical nature of time in your operations and are committed to resolving any challenges with swiftness and precision.7. Spare Parts Availability:We uphold an extensive inventory of spare parts to assure you have quick access to essential components. Our streamlined logistics ensure prompt delivery, minimizing downtime and maintaining seamless operations.8. Customer Feedback Loop:Your insights are invaluable to us. We actively solicit your feedback on our products and services to drive continuous enhancement. Our unwavering aim is to surpass your expectations at every turn.9. 24/7 Customer Service:Our devoted customer service team is accessible around the clock to address any inquiries or concerns you may have. Be it a simple question or an urgent situation, we are perpetually here to offer our unwavering support.
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