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High Hardness Non-Silica Glass Beads Sandblasting for Surface Finishing1
Abrasive Grinding, Grinding Beads, High Hardness Glass Beads, Non-Silica Sandblasting Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision and excellence, our Glass Beads are produced from high-quality, lead-free soda lime-type glass, ensuring zero free silica content. These beads are meticulously shaped into perfect spheres, offering a smooth and lustrous finish that surpasses the capabilities of angular abrasives. Our glass bead blasting technique guarantees a pristine, luminous satin finish, maintaining the original dimensions of the workpieces. With the remarkable ability to be recycled up to 30 times, these glass beads are not only cost-effective but also environmentally conscious. Chemically inert, they provide a reliable and eco-friendly method for metal cleaning and surface finishing when expertly managed.APPLICATIONSGlass bead blasting is renowned for its ability to deliver a spotless, radiant satin finish while preserving the dimensional integrity of the components. Available in various sizes, these versatile glass beads are predominantly used in blasting cabinets for a wide range of applications including honing, polishing, peening, blending, finishing, and removing light burrs, as well as cleaning light foreign matter. For delicate and thin-walled components or slender welds, glass bead peening offers the perfect balance of stress relief without the risk of over-stressing or causing damage. It's essential to consider the size of perforations or holes through which the glass beads must navigate when separating parts from media post-use.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation: The foundation of excellence begins here, ensuring every bead's unparalleled performance.Selection of Glass: Carefully select premium glass materials, possibly incorporating recycled glass, soda-lime glass, or other specialized types to perfectly match the desired attributes for top-tier quality.Cleaning and Crushing: Thoroughly purify the chosen glass, eliminating any impurities. This crucial step ensures that the glass is then expertly crushed into finer fragments, readying it for the next phase.Melting Process: A transformative step, where raw materials evolve into the form of pristine glass beads.Furnace Heating: Subject the crushed glass to intense heat within a high-performance furnace, reaching around 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit). This extreme temperature liquefies the glass, essential for creating uniformity in the resulting beads.Formation of Beads: Witness the birth of beads as molten glass transforms into perfect spheres.Droplet Formation: Ingenious methods ensure molten glass droplets achieve spherical perfection:Rotary Method: Employ a rotating disk or drum, casting off molten glass droplets that naturally evolve into spherical forms upon cooling.Sieve Method: Guide the molten glass through a sieve or mesh, crafting uniform droplets that naturally transform into beads as they descend and cool.Cooling: Swiftly cool the glass droplets during their descent, solidifying into flawless beads. This rapid cooling is vital for maintaining the spherical integrity and averting irregularities.Annealing Process: Elevate the bead's strength and resilience through this critical, stress-relieving step.Stress Relief: The newly formed beads journey through an annealing oven, gradually cooling to alleviate internal stress, thus amplifying their strength and durability.Screening and Classification: A meticulous process ensuring size precision and uniformity for optimal performance.Sorting by Size: Employ vibrating screens or advanced classification technology to sort the beads into precise size categories, ensuring uniformity and consistency across different grades.Surface Treatment (Optional): Elevate bead performance and aesthetic appeal through optional enhancements.Coating or Polishing: Tailored treatments like coating may enhance properties such as reflectivity, durability, or add vibrant color. Polishing ensures a smooth, glossy finish for superior aesthetics. Depending on the intended application, the glass beads may undergo surface treatments such as coating to improve properties like reflectivity, durability, or color. Polishing can also be done to achieve a smooth and shiny surface.Quality Control: A rigorous check to assure every bead surpasses benchmark standards.Inspection: Execute comprehensive quality assessments, verifying bead conformity to specifications. Tests encompass size uniformity, roundness, hardness, and surface integrity.Storage: Safeguarding the integrity and purity of our exceptional glass beads. Store the packaged glass beads in a meticulously controlled, dry environment, ensuring their pristine quality and protection from contamination. Detailed Photos Product ParametersOur Glass Beads for Sandblasting come in a diverse array of sizes, allowing you to select the perfect fit for your specific surface finishing needs. These sizes typically range from fine to coarse, providing flexibility and precision in your applications. The size is usually denoted by mesh numbers: a higher mesh number indicates smaller beads, ensuring a sleek and refined finish. Some of the common sizes available include:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, perfect for manageable handling.Material: Crafted from robust materials such as polyethylene or polypropylene, ensuring durability and long-lasting performance.Features: Expertly sealed to prevent any moisture ingress and contamination, equipped with handles or ties for easy and effortless handling.Applications: Perfectly suited for smaller-scale usage in laboratories or industries that demand precise quantities for their processes.Bulk Bags:Weight: These jumbo bags, or FIBC (Flexible Intermediate Bulk Containers), are typically available in sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), catering to large capacity needs.Material: Constructed from high-quality woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.Features: Designed with lifting loops to facilitate effortless transportation via forklifts or cranes, featuring spout top and discharge bottom options for controlled filling and emptying.Applications: Ideally suited for large-scale industrial use, bulk storage, and efficient transport solutions.Drums and Barrels:Weight: These are generally available in standard 200 L (53 gallons) drums, offering dependable storage solutions.Material: Expertly crafted from either metal or high-density polyethylene, tailored to withstand various conditions.Features: Secured with tamper-evident seals to ensure integrity, moisture-resistant, and stackable design for optimal storage efficiency.Applications: Ideal for scenarios requiring added protection from environmental factors or streamlined handling in automated processes.Custom Packaging:Options: Offers bespoke packaging solutions, meticulously tailored to specific customer requirements.Features: Custom weights, materials, and labeling options available to meet the exacting needs of specialized industries.Applications: Perfect for unique applications and specialized industries that demand specific packaging standards.Labeling and Documentation:Identification: Each package is meticulously labeled with comprehensive product information, including grade, grit size, weight, and batch number, ensuring full transparency.Safety Information: Labels are equipped with all the necessary safety and handling instructions for user assurance.Compliance: Ensures that packaging strictly complies with international shipping regulations and industry standards for seamless global distribution. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of refractory materials and abrasive media. Our company expertly blends industrial prowess with trading acumen, supported by our state-of-the-art testing facilities and unmatched technical expertise. Nestled in the heart of Luoyang city, Henan province, our two factories boast an impressive 24-year legacy in crafting top-tier Brown Fused Alumina (BFA) and White Fused Alumina (WFA), setting industry benchmarks for quality and reliability.With solid alliances with our factories, we proudly present a range of superior Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at highly competitive prices. Our products have earned widespread acclaim and trust, seamlessly aligning with the dynamic economic and social demands of today's market. Our unwavering commitment to excellence ensures that we consistently deliver products that not only meet but exceed the highest industry standards, underscoring our dedication to quality and customer satisfaction.At Luoyang Frere, we cherish the value of long-term collaborations and eagerly anticipate the opportunity to forge a prosperous partnership with your esteemed company. Our dedicated team is poised to cater to your needs, driving mutual success and paving the way for a fruitful future together.Our Advantages1. Supreme Quality & Unbeatable Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on delivering high-quality abrasive and refractory materials. Our products not only conform to rigorous international standards but also promise exceptional performance and dependability across a multitude of industrial applications. Through robust relationships with our manufacturers and masterful supply chain management, we are able to offer you prices that are unmatched in the market, ensuring you receive unparalleled value without any compromise on quality.2. Bespoke Solutions: Recognizing that every customer has unique needs, we excel in crafting custom solutions that align perfectly with your specific requirements. From personalized packaging to tailored product specifications and synchronized delivery schedules, each aspect is designed to provide you with utmost satisfaction and convenience.3. Expertise and Experience: Our team is comprised of seasoned industry veterans who bring a wealth of knowledge and hands-on experience to the table. This expertise allows us to offer insightful technical support and guidance, enhancing your experience and ensuring optimal outcomes.4. Unwavering Quality Assurance: Quality is at the heart of what we do. We maintain a stringent quality control regimen that oversees every facet of the procurement and delivery process. This meticulous attention to detail ensures that each product we deliver meets the pinnacle of quality standards.5. Commitment to Sustainability: At LUOYANG FRERE, sustainability is not just a buzzword; it's a pledge. We are devoted to fostering environmental responsibility by providing eco-friendly products and solutions that empower our customers to minimize their ecological footprint.6. Customer-Centric Excellence: Our approach is deeply rooted in a customer-centric philosophy, where we put your needs and preferences at the forefront. By delivering outstanding customer service and fostering long-term partnerships based on trust and mutual benefit, we ensure your experience with us is nothing short of exemplary.After Sales ServiceAt Frere company, we are committed to providing exceptional care and support to our valued customers long after the initial purchase. Our all-encompassing after-sales service is crafted to ensure ongoing satisfaction and success with our premium products. Here's what you can anticipate when partnering with us as your trusted abrasive and refractory supplier:1. Technical Support:Our team of seasoned engineers and technical specialists stand ready to offer expert guidance and assistance. Whether your needs involve product selection, mastering application techniques, or navigating troubleshooting scenarios, we are dedicated to helping you attain optimal results.2. Product Training:We deliver comprehensive training programs, empowering your team to utilize our products with utmost effectiveness and safety. From fundamental handling to sophisticated application methods, our training is customized to match your unique requirements.3. Warranty and Repairs:All our products are backed by a strong warranty. In the event of any issues, our dedicated service team swiftly executes repairs or replacements, ensuring minimal interference with your operations and maximum peace of mind.4. Regular Follow-ups:We champion proactive customer service. Our team conducts regular follow-ups to evaluate product performance and gather insightful feedback. This ongoing dialogue helps us refine and adapt our offerings to more precisely satisfy your evolving needs.5. Maintenance Services:To extend the longevity and efficiency of our products, we offer specialized maintenance services. Our experts collaborate with you to devise an effective maintenance schedule, providing on-site support to ensure your equipment remains in peak condition.6. Rapid Response:Should an urgent issue arise, our rapid response team is prepared to deliver immediate assistance. Understanding the critical nature of your operations, we aim to resolve any challenges with speed and precision.7. Spare Parts Availability:We house a comprehensive inventory of spare parts to guarantee quick access to necessary components. Our streamlined logistics network ensures fast delivery, minimizing downtime and maintaining seamless operations.8. Customer Feedback Loop:Your feedback is a cornerstone of our continuous improvement efforts. We actively solicit your thoughts on our products and services to drive enhancement. Our mission is to consistently surpass your expectations with every interaction.9. 24/7 Customer Service:Our dedicated customer service team is at your disposal around the clock to address any inquiries or concerns. Whether it's a straightforward question or an urgent situation, we're steadfast in our commitment to your support.
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