CIPDB › China Industry › Metallurgy, Mineral & Energy › Nonmetallic Minerals
High-Performance Customizable Vertical Lime Kiln for Efficient Production1
Nonmetallic MineralsCustomizable KilnHigh-Efficiency Kiln
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description 100-500 Tpd Vertical Shaft Lime Kiln Production LineProduct Introduction The vertical shaft lime kiln stands as a towering masterpiece of precision engineering, meticulously designed for the efficient and precise burning of lime. This innovative kiln boasts a robust all-steel cylindrical structure that harnesses the power of heat exchange. It brilliantly orchestrates the interaction between the gravitational descent of raw materials and the ascent of hot gases, resulting in lime of unparalleled quality.stone. Materials are methodically introduced at the summit and harvested from the base following calcination. The internal temperature gradient ingeniously segregates the kiln into three distinct and essential zones. it is divided into the preheat zone, the calcination zone, and the cooling zone..In the preheat zone, materials are gently coaxed by the comforting warmth of flue gas; in the calcination zone, they are meticulously calcined through the heat generated by fuel combustion; and in the cooling zone, the freshly calcined materials impart their heat to incoming cool air, effectively cooling themselves while providing preheated air to fuel the calcination zone. This sophisticated system ensures each phase of the calcination process is executed with seamless precision and completeness. Incorporating groundbreaking technology, it optimizes the use of economical energy sources, including environmentally-challenging gases such as converter gas, blast furnace gas, and calcium carbide furnace tail gas, transforming potential waste into valuable energy assets.Product Advantages1) Energy Efficiency: after combustion, the remaining hot flue gas ingeniously preheats incoming materials, maximizing energy efficiency and reducing output flue gas temperature to an impressive range of 170~300oC.2) The kiln lining is composed of four layers of resilient refractory materials, providing exceptional thermal insulation. The kiln shell maintains a temperature just 60°C above ambient, dramatically reducing excessive energy consumption.3) Typically, the refractory materials enjoy an extended life span of 6 to 10 years, ensuring longevity and cost-efficiency.4) Displaying remarkable fuel adaptability, the kiln operates seamlessly with various fuels. From mixed fuels like lump coal and coke, to high-calorific gases like natural gas and coke oven gas, and alternative fuels such as converter gas, blast furnace gas, and low calorific fuels like coal gas and generator gas, it showcases unrivaled flexibility. Additionally, fuel oil options like heavy oil and diesel further enhance its versatility.5) Thanks to its vertical shaft design, the strategic angle of the single bucket elevator, and an intelligently compact layout, space is utilized to its maximum potential.6) Lower investment costs are a highlight of our kiln, characterized by a streamlined steel structure with fewer machined parts, significantly reducing processing expenses. Its design simplifies installation and supports the construction of refractory materials effortlessly, ensuring a seamless operational setup.Main Technical SpecificationsCapacity (t/d)100150200300400DistributorBL-2BL-2BL-3BL-3BL-4VVertical Kiln 150m3200m3250m3400m3500m3Calcination. Temp/ Energy Consumption Index /(kCal/kg Lime) Power Consumption Index /(kW·h/t Lime) Light & Over Burnt Rate /%≤13Lime Activity /ml220~280(depends on the composition of limestone)Lime Discharging Temperature /oCAmbient Temperature+60Limestone Feeding Size /mm30~80/80~120Working Days / Days Per Year≥340 Fuel TypeCoal Powder, natural gas, lump petroleum coke, biomass fuel, etc.Process Flow ChartAbout Us At Shandong Bullis Metallurgical Engineering Co.,Ltd.Embodying the zenith of innovation and excellence, we at Shandong Bullis Metallurgical Engineering Co., Ltd., a distinguished subsidiary of the prestigious Heze Shuanglong Metallurgical Machinery Group, are strategically located in the industrious epicenter of Shandong Province, China. Our revered parent company, the Shuanglong Group, stands as an industry titan in the realm of intelligent industrial equipment manufacturing, fortified by a formidable registered capital of 111.1 million yuan. Encompassing over 200,000 square meters, our expansive facilities and our proficient team of more than 420 dedicated professionals propel us to the forefront of excellence in equipment manufacturing, sophisticated production line design, pioneering R&D, and comprehensive engineering contracting. Our diverse array of business segments encompasses the realms of metallurgy, building materials, the chemical industry, environmental protection, and new energy. We are fervently dedicated to delivering our valued clientele all-encompassing solutions that seamlessly blend both premium-quality equipment and unparalleled expert engineering services.Honors and QualificationsClients
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