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High Density Glass Beads Sandblasting for Effective Abrasive Cleaning1
Abrasive Grinding, Grinding Beads, Glass Bead Blasting, High Density Beads
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionCrafted with precision, our High Density Glass Beads are a testament to superior manufacturing, using lead-free, soda lime-type glass. These glass beads, devoid of free silica, are engineered into perfect spherical forms. When it comes to achieving a sleek and luminescent finish, they surpass angular abrasives. Our glass bead blasting technique ensures a pristine, radiant, satin finish without altering the dimensions of your components. Impressively, these glass beads boast a remarkable recyclability, capable of being reused up to 30 times. Their chemically inert nature and eco-friendliness make them an ideal choice for metal cleaning or surface finishing when employed under proper control.APPLICATIONSThe art of Glass bead blasting is renowned for delivering a clean, luminous satin finish, all while maintaining the original dimensions of the components. Versatile in nature, these glass beads are available in a wide array of sizes, making them highly suitable for blasting cabinets. They excel in honing, polishing, peening, blending, finishing, and efficiently removing light burrs and superficial foreign substances. Especially for delicate, thin-walled parts and fragile welds, glass bead peening provides the ideal stress relief balance, minimizing the risk of over-stressing and potential damage. It is essential to consider the size of perforations or holes that the glass beads must navigate when separating parts from media post-use.SPECIFICATIONSColorClearShapeSphericalSpecific Gravity2.45-2.50Density2.5g/cm3Free Silica Content0%ChemistrySoda-lime glassProduction Process Raw Material Preparation:Selection of Glass: Initiate the process by meticulously selecting the perfect glass materials, which often include high-quality recycled glass, superior soda-lime glass, or other specialized glass types tailored to achieve the desired properties.Cleaning and Crushing: Diligently clean the chosen glass to eliminate any impurities, then expertly crush it into uniformly smaller pieces, preparing it for the next transformative step.Melting:Furnace Heating: Subject the crushed glass pieces to intense temperatures in a specialized high-temperature furnace, typically between 1400-1600 degrees Celsius (2552-2912 degrees Fahrenheit), ensuring complete liquefaction to form flawless, uniform beads.Formation of Beads:Droplet Formation: Skillfully transform the molten glass into droplets using sophisticated techniques designed for perfection:Rotary Method: Expertly pour the molten glass onto a rotating disk or drum. The centrifugal force throws off small droplets that elegantly solidify into perfectly spherical shapes as they cool.Sieve Method: Strategically pass the molten glass through a precisely calibrated sieve or mesh, generating uniform droplets that descend and solidify into consistently shaped beads.Cooling: Swiftly cool the glass droplets during their descent, forming robust solid glass beads. Rapid cooling is critical for achieving the ideal spherical shape and preventing imperfections.Annealing:Stress Relief: Gently pass the newly formed glass beads through an annealing oven, where slow cooling alleviates internal stresses. This essential step enhances the strength and durability of the beads, ensuring superior performance.Screening and Classification:Sorting by Size: Employ advanced vibrating screens or precise classification equipment to meticulously sort the cooled glass beads, ensuring consistency in size. Beads are classified into various grades based on their precise diameters.Surface Treatment (Optional):Coating or Polishing: Depending on their intended application, the glass beads may undergo optional surface treatments such as specialized coating to enhance properties like reflectivity, resilience, or color. Polishing may also be employed to achieve an immaculate and lustrous finish.Quality Control:Inspection: Conduct thorough and rigorous quality checks to ensure the glass beads meet exacting standards. This includes verifying size uniformity, roundness, hardness, and identifying any surface imperfections.Storage: Store the meticulously packaged glass beads in a dry, controlled environment to preserve their pristine quality and prevent any contamination. Detailed Photos Product ParametersOur glass beads for sandblasting are meticulously crafted to perfection, available in a diverse array of sizes to meet all your abrasive cleaning needs. These sizes range from the finest to the coarsest, matched precisely to your technical specifications. The sizes are denoted by mesh numbers; a higher mesh number signifies smaller, more refined beads. Common sizes include:SIZE AVALIABLEGradeMesh SizeExtra Coarse20/3030/40Coarse40/5050/70Medium70/100Medium-Fine100/170Fine170/325Packaging & ShippingSmall Bags:Weight: Each bag is carefully crafted to hold either 25 kg (55 lbs) or 50 kg (110 lbs), providing flexibility for different needs.Material: Fabricated from robust materials such as polyethylene or polypropylene, ensuring durability and protection.Features: Thoughtfully sealed to guard against moisture and contamination, these bags come with convenient handles or ties for effortless maneuvering.Applications: Perfectly suited for smaller-scale operations, laboratory environments, or industries demanding precise material quantities.Bulk Bags:Weight: These jumbo bags, also known as FIBC (Flexible Intermediate Bulk Containers), are available in sizes from 500 kg (1100 lbs) to 2000 kg (4400 lbs) to meet substantial needs.Material: Constructed from resilient woven polypropylene fabric and often enhanced with a polyethylene liner for superior moisture protection.Features: Designed with lifting loops for seamless transport by forklifts or cranes, offering spout top and discharge bottom options for precise control during filling and emptying processes.Applications: Ideally crafted for extensive industrial use, bulk storage, and efficient transportation.Drums and Barrels:Weight: Available in convenient 200 L (53 gallons) drums to suit various storage and transport requirements.Material: Expertly formed from metal or high-density polyethylene, ensuring strength and durability.Features: Sealed with tamper-evident closures, these drums are moisture-resistant and designed for stackability, optimizing storage efficiency.Applications: Essential when enhanced environmental protection is crucial, or for streamlined handling in automated systems.Custom Packaging:Options: We offer bespoke packaging solutions tailored to the unique specifications of our customers.Features: Options for customized weights, materials, and labels are available to fulfill particular requirements.Applications: Perfectly fit for specialized sectors or applications necessitating distinct packaging standards.Labeling and Documentation:Identification: Each package is distinctly marked with vital product information, including grade, grit size, weight, and batch number for easy identification.Safety Information: Comprehensive safety and handling instructions are clearly included on every label to ensure secure usage.Compliance: Our packaging adheres to all international shipping regulations and meets rigorous industry standards, ensuring global compatibility. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading landscape, specializing in cutting-edge refractory materials and abrasive media. Our holistic approach seamlessly merges industry prowess with trade expertise, supported by state-of-the-art testing facilities and substantial technical know-how. Proudly stationed in Luoyang city, Henan province, our two manufacturing powerhouses bring an impressive legacy of 24 years in crafting top-notch Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Capitalizing on our formidable alliances with factories, we deliver superior Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our offerings have garnered widespread acclaim and trust, adeptly addressing the ever-evolving economic and social demands of today's market. Our unwavering commitment to quality and customer satisfaction ensures that our products consistently exceed the most rigorous standards.At Luoyang Frere, we cherish enduring partnerships and are eager to collaborate with your distinguished company. Our dedicated team stands ready to cater to your requirements and drive your success to new heights in the near future.Our Advantages1. Unmatched Quality & Unbeatable Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we take pride in sourcing and delivering only the finest high-density glass beads for sandblasting and other abrasive cleaning applications. Our products, which adhere to stringent international standards, guarantee exceptional performance and unwavering reliability across diverse industrial uses. By leveraging our robust partnerships with top-tier manufacturers and our efficient supply chain capabilities, we are able to offer prices that are highly competitive without ever sacrificing quality.2. Bespoke Custom Solutions: Understanding that each client may have unique needs, we specialize in providing customized solutions that cater specifically to your requirements. From personalized packaging to tailored product specifications and flexible delivery schedules, we ensure that every aspect of our service is designed to maximize your satisfaction and convenience.3. Industry Expertise and Seasoned Experience: Our dedicated team comprises industry veterans who bring a wealth of knowledge and experience to the table. This expertise enables us to offer insightful technical support and invaluable guidance, ensuring that our clients receive unparalleled assistance in maximizing product utility and efficiency.4. Rigorous Quality Assurance: Committed to excellence at every phase, we implement stringent quality control protocols throughout the procurement and delivery processes. This meticulous attention to detail ensures that our glass bead products consistently meet and exceed the highest quality standards.5. Sustainability and Eco-Conscious Responsibility: Our commitment extends beyond business to the environment. We are devoted to sustainability and environmental stewardship, offering eco-friendly products and solutions that empower our clients to diminish their ecological footprint while maintaining superior performance and efficiency.6. Customer-Centric Excellence: At the heart of our business philosophy is a customer-centric approach that prioritizes your needs and preferences. We are dedicated to delivering exceptional customer service, fostering long-lasting partnerships built on trust, mutual respect, and shared success.After Sales ServiceAt Frere company, we hold a steadfast commitment to our customers that extends far beyond the initial purchase. Our all-encompassing after-sales service is meticulously crafted to secure your ongoing satisfaction and ensure the seamless success of your operations with our exceptional products. Discover the unparalleled benefits when selecting us as your dedicated partner for abrasive and refractory solutions:1. Technical Support:Our assembly of seasoned engineers and technical experts stands ready to deliver unparalleled guidance and support. Whether you're seeking assistance with product selection, mastering application techniques, or resolving operational challenges, our team is devoted to aiding you in achieving optimum outcomes.2. Product Training:We present comprehensive training programs meticulously designed to fully empower your team to utilize our products with utmost effectiveness and safety. From foundational handling to sophisticated application strategies, our training is customized to align with your unique requirements.3. Warranty and Repairs:Every product we offer is accompanied by a solid warranty. Should you face any challenges, our devoted service team is prepared to provide swift repairs or replacements, significantly minimizing any disruption to your operations.4. Regular Follow-ups:Proactive customer service is our ethos. Our team diligently performs regular follow-ups to evaluate the performance of our products and collect your invaluable feedback. This enables us to perpetually refine and customize our offerings to better serve your evolving needs.5. Maintenance Services:With the aim of amplifying the longevity and efficacy of our products, we extend maintenance services. Our proficient experts can assist in formulating a maintenance schedule and deliver on-site support to ensure your equipment remains in peak condition.6. Rapid Response:In cases of urgent issues, our rapid response unit is primed to offer immediate assistance. Recognizing the critical nature of time within your operations, we are committed to resolving any obstacles with the utmost expediency.7. Spare Parts Availability:We manage a vast inventory of spare parts, ensuring you enjoy swift access to essential components. Our proficient logistics framework ensures rapid delivery, minimizing downtime and maintaining the smooth flow of your operations.8. Customer Feedback Loop:Your insights are of paramount importance to us. We actively solicit your feedback on our products and services, channeling it towards continuous enhancement. Our mission is to surpass your expectations in every interaction.9. 24/7 Customer Service:Our committed customer service team stands at your service around the clock, ready to address any inquiries or concerns you may have. Be it a basic question or an urgent matter, we are perpetually available to support and assist you.
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