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Tabber and Stringer Machine, Is It Easy to Operate? -Solar Panel Making Machine Supplier1
Solar Renewable EnergyIs It Easy to Operate? -Solar Panel Making Machine SupplierTabber and Stringer MachineTabber and Stringer
Wuhan Ooitech Trading Co., Ltd.
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Product Description FunctionSS-1500 Stringer adopts IR soldering method, servo motor driving, mechanical positioning and Industrial CCD detection for defective solar cell excluding automatically. The soldering effect, such as cell spacing, cell numbers of single string, soldering temperatures and etc, can be adjusted according to requirements. SS 1500 can be integrated with automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.Equipment Advance Applicable for front side and back side soldering of the cell,Qualified soldering effect, which approves soldering pulling testing higher than 1N/mm on cell surface (0.6*0.25mm ribbon, 180 degree pulling angle, and except HJT cell)Exchange time less than 120mins for changing different bus-bar number(9BB&12BB), including 30-60mins for changing tools and 30-60mins for tuning and calibrating. Exchange time less than 30mins for different cell sizes (whole cell, half cell, third cell and quarter cell) while bus-bar number fixed.Two Stingers requires only one operator.Dual Solar cell unloading basket to avoid working interruption.Ribbon extruding in advance before soldering.Pre-heating before soldering to avoid cell deformation efficientlyApplicable for Solar cells thicker than 160um, max thickness 300um.Adjustable for Ribbon soldering spacing.Adjustable for Ribbon soldering length.Touchable integrated PC system can support remote assistance, we can provide online technical support for after-sales issues.Can be integrated with other Solar equipment conveniently.Remote assistance by Internet, the factory provides the network connection.Adjustable for Solar cell spacing 0-35mm, normally 1.5-5mm.No pre-heating required for Ribbon before soldering.No specialized engineer required for maintenance, but engineers must be trained and qualified.Solar cell soldering numbers per string can be set by PC.Equipment Hardware 1. Machine bodyThe Solar cell district and Soldering district are totally enclosed on machine body. The solar string unloading basket can be integrated with automatic layup machine.The equipment adopts PLC control mode, with servo motor driving and multiply alarm system for safety guarding. 2.Rotary cell basket groupServo motor driving + Liner Guide rail support + Ball screw transmission.No friction during cell loading and unloading process, to reduce cell breakage rateStratified Cell blowing structure to reduce cell breakage rate Alarm notify when cell basket is empty 3. High-resolution industrial CCD cameraHigh precision mechanical positioning 4. Ribbon handling structureAdjunctive ribbon downwards structureDC gear motor drivingSoldering flux immersing structure for Ribbon 5. Soldering processing structureIR soldering method, and Soldering controlled by step motor drivingSoldering temperature adjustableSolar cell pre-heating 6. Unloading structureTranslation movement driven by servo motorLifting movement controlled by Guide Rod Air CylinderSolar cell rotary & overturn functionSolar string belt transmission mechanismVacuum control alarm 7. Software control systemSpecialized software for conveniently edit and modificationFriendly Human-machine interface for easy operation and controlAdjustable for edit and modification of soldering orbit according to requirement Centralized Parameters can be set by keyboard through software window.Main parameters can be set and saved by software directlyExchange between Automatic and Manual mode for convenient debugging Soldering counting functionError Alarm function8. Technical Parameters ModelSS-1500Working Efficiency1200-1300cell/hour (In condition of 158.75 whole cell welding and cell spacing<2mm,average speed of continuous welding is 1200-1300 pcs/hour)Soldering Head1 PCSRibbon Soldering Welding Accuracy≤±0.2mmBreakage Rate160-180μm≤0.2%(A class)180μm and Over≤0.1%(A class)Solar Cell Size Available158 166 Full Cell and 1/2,1/3 and 1/4 cell;182 210 1/2,1/3 and 1/4 cell;(1-12 cell per string)Bus Bar QTY Available5BB-12BB(Requires to change Soldering Head)Solar Cell Thickness Available0.16mm-0.3mmRibbon AvailableWidth0.6-0.9mmThickness0.2-0.3mmSolar String AvailableCells number/StringMax 12 cell,Max lengthy ≤2000mm(Ribbon length included)Stringer Space10-40mmHead/Tail length5-20mmCell SpacingAdjustable for solar cell spacing 0-35mm,normally 1.5mm-5mm(Accuracy ±0.2mm)Cell Positioning Accuracy≤±0.1mmString Straightness≤1mm for 10 cells stringRibbon Positioning Accuracy≤±0.3 mm for both sides9. Package and Shipping
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