Arco Plate Could Reduce Hangup Wear Resistant Smooth Hardfacing Cco Weld Overlay Plate 1600t¹

Product Description Company ProfileHisan (Tianjin) Co., Ltd. is a high-tech company specializing in the production of chromium carbide overlay wear resistant plates, wear resistant ceramics, wear resistant castings, overlay wear pipes, welding wires and abrasion resistant steel plates. Our products are resistant to wear, erosion, high temperature, stress, impact and other factors that cause wear. Over the years, Hisan has gathered experienced and skilled professionals from mining, cement, material handling, thermal power and other fields. With the leading R & D team, we continuously break through technical barriers, improve products, and develop more professional wear resistant solutions to make products much more durable. Hisan is constantly striving to meet with the wear needs of various working conditions! Product DescriptionArco Plate Could Reduce Hangup Wear Resistant Smooth Hardfacing CCO Weld Overlay Plate 1600T 1, General DescriptionChromium carbide composite cladding fusion bonded to a mild steel backing material.The deposit has been realized by means of oscillated welding and a wear resistant coating applied by open arc welding or submerged arc welding.No welding bead, smooth for material conveying. Very high volume of chromium carbides evenly distributed throughout the uniform thickness of the deposit.Plate hardness ranges from HRC58-65.Base material can be Q235, Q345, A36, 310S, NM400, HARDOX450, and all weldable material.HISAN plate is designed to endure high working temperatures, harsh environments and extreme wear. Our heavy-duty composite wear plates consist of a low carbon base material and welded overlay thickness, using various chromium and complex carbide based alloys. The plate thickness and alloy type are selected based on the application, wear phenomenon and operating conditions and requirements. Our products and solutions are used to combat wear with great success in various applications found across the broader spectrum of industries.HISAN plate wear plates are manufactured in accordance with proven welding procedures and quality assurance standards to ensure consistent, high quality products conforming to the highest expectations set by our customers and industry alike. Our technical capability and passion for what we do, ensure our solutions and services offer wear resistant properties far exceeding those of quenched and tempered abrasion resistant steels.HISAN overlay plate has a hardfacing layer of ultra-fine complex bicarbonates making the plate extremely resistant against the hardest abrasive and quartz-rich materials. It provides an even longer service life than that of complex carbides. It is well suited for wet and dry applications that are particularly difficult to maintain, and uptime is critical to the operation. HISAN plate can take moderate impact and temperatures up to 600 °C.HISAN plate with tungsten carbide is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion and moderate impact, where standard chromium carbide wear plate is proving ineffective. Customized to suit each application, HISAN plate with tungsten carbide is the ultimate choice when resisting wear.HISAN Wear Plate is through-hardened abrasion resistant steel, much harder and more wear resistant than conventional AR400 or AR500. It's easy to install in large or small areas.HISAN Wear Plate was designed to overcome the labor-intensive cost of hardfacing.Small and light weight, the wear plate can be installed by any maintenance welder...in any position.It can be quickly installed and less expensive than hardface welding…can be installed 10 times faster.Less welding means less heat…less warpage and distortion.Can be Flame or plasma cut…can be easily cut to any size.Can be bolted or welded in place.Cement industry equipment needs wear-resistant parts and wear solutions from the limestone quarry all the way to loading and transporting the final product. HISAN plate takes place during excavation, crushing, screening, mixing and when transporting the limestone and the clinker.HS-F smooth plate is a wear resistant fused alloy steel plate manufactured by HISAN. It is a smooth, chromium carbide rich overlay plate manufactured by a patented production process maximizing abrasion resistance and reducing hang up.HISAN HS-F smooth plate was developed as an alternative to unpredictable wear rates and high friction characteristics, associated with both - quenched and tempered steel plate and the old technology, often used to manufacture traditional bulk  weld overlay plates.Associated costs with unscheduled maintenance or repair are obvious, but more importantly, hidden costs relating to plant and capital productivity losses need to be eliminated wherever possible.Inappropriate wear liner packages significantly a affect fixed plant and mobile equipment in a number of ways, these include: hang up of product, spillages around plant, increased energy consumption, increased friction causing premature wear. HISAN's engineering and design service enables HS-F smooth plate to be supplied as a complete wear and anti hang up kit, designed to suit a specific application. HS-F smooth plate can be supplied with stud bolts, countersunk inserts and can be pressed to shape. HS-F smooth plate kits greatly reduce installation time and ongoing maintenance costs.HISAN Plate consists of a mild steel base combined with a fully smooth, wear-resistant coating, presenting a steel overlay sheet of superior quality. Its outstanding wear and impact performance is enabled by unique chemical composition; computerized welding technologies, and one of the kind micro structure.Uniform micro-structure and even hardness distribution from top surface down to fusion line* to enable a predictable wear rates.Smooth surface with no weld beads to interrupt material flow or hangup.All our plates are available with a standard smooth finish or a polished finish. The polished finish is particularly effective for combating sticky conditions, offering superior anti-hangup properties suited for abrasive material combined with humid or slurry environment.More details, welcome to contact Cathy.https://hisancco.en.made-in-china.com/contact-info.html 2, ApplicationHISANplate Suitable for applications involving high abrasion and low to medium impact.There are many abrasive situations where overlay plates are the most suitable material, both from a technical and cost perspective. The following are some examples:Sliding and moderate impact wear from hard minerals in small size, such as gravel, slurry, and sand with quartz content.Sliding wear from larger rocks or impact where rocks are brittle and easy crushable, such as sandstone, limestone, and coal.Sliding wear in a wet environment, such as from slurry and dredging operationsWhen processing fine particles that cause erosion.Even if 95% of an abrasive rock is made up of soft minerals, the remaining 5% can be very hard and contribute to 90% of the wear - thus making overlays the best solution. Typical applications are as follows:Bin and hopper linersSlurry pipes and bendsChute and feeders liners Belt conveyorsDump truck bodies linerMining and earth moving equipmentMill shell liners etc...3, SpecificationThickness(backing plate + weld overlay)L x W (mm)5+51,000 x 3,0006+6, 8+5, 8+6, 8+81,000 x 3,00010+8, 10+10, 10+20, 12+12, 12+201,350 x 3,000       4, FabricationThe backing mild steel plate provides HISAN brand overlay plates with structural integrity, which makes our overlay plates fabricated with zero damage to welding overlay, regardless of the shape and complexity of the structure. HISAN has the capabilities to manufacture and further process such fabrications or to supply formed, read-to-go wear liners. Cutting:  HISAN overlay plates could be cut by plasma, waterjet, laser. Plasma cutting is the recommended method for cutting our plate                                                                                                      Drilling: Straight holes and countersunk holes                                                                                                                                  Studs Welding: HISAN plate can be fabricated with studs welded to backing of wear plate (M12, M16, M20 and M24)Joint Welding: HISAN wear plate can be welded and assembled into kinds of wear parts    Detailed Photos FAQMore details, welcome to contact Cathy.https://hisancco.en.made-in-china.com/contact-info.html

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