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Innovative Copper Tube Upcast Machine for Air Conditioner Tube Creation¹

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Product DescriptionUpward Continuous Casting Production LineThis remarkable upward continuous casting production line is meticulously engineered for the production of high-conductivity oxygen-free copper rods, tubes, and strips. By altering the size of the crystallizer and the mechanical clamping wheel, you can also produce flat products with various cross-section specifications, offering unparalleled versatility.The cornerstone of efficiency, this continuous casting production line features a large three-in-one body furnace, a state-of-the-art continuous casting machine, a guide frame, a precision speed tracking device, dual-rod wire coiling machines, a comprehensive water cooling system, a sophisticated temperature measuring system, a copper liquid level tracking system, inductors, and advanced electrical systems, ensuring seamless operation.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessExperience the seamless process: Begin with raw electrolytic copper, which is systematically fed into the melting furnace and transformed into molten copper. This molten copper progresses through a transition vessel to the holding furnace, then to the crystallizer where it solidifies into a copper rod. The rod is then subjected to upward traction, passes through an output frame, and is separated to prevent intertwining. An automatic tracking device controls the coiling speed before the rod is elegantly coiled and prepared for the next stage of processing.Our Advantagesa. Exceptional purity with oxygen content in copper rods maintained below 10ppm.b. Our production line is engineered with comprehensive functionalities and rational technical parameters, facilitating fully automatic control for optimal performance.c. Equipped with sophisticated automatic temperature measurement and control capabilities, ensuring precision at every step.d. Featuring closed-loop control, the melting and holding furnaces maintain casting temperature once the copper liquid reaches the desired level.e. Integrated monitoring and alarm systems for cooling water temperature and pressure, equipped with thermometers, pressure gauges, and valves, enhance safety and efficiency.f. Furnaces come with digital temperature displays and robust protection features, including alarms for overload, over-voltage, grounding issues, and water temperature anomalies. The control systems for the furnaces operate independently, ensuring reliability.g. Adjustable crystallizer size with a stainless steel (304) cooling water distribution device, featuring thermometers, pressure gauges, and valves for precision.h. The traction machine's control program is customizable to process requirements, eliminating slip and ensuring synchronous transmission of the casting strip via AC frequency conversion servo motor.i. Comprehensive operational data is visually displayed on an expansive monitor (>10 inches), facilitated by a network of monitoring and control components, ensuring clear oversight and management.Company ProfileShanghai Cast Technology Co., Ltd.At the forefront of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. excels in designing, researching, developing, manufacturing, and servicing cutting-edge metallurgical casting equipment. With advanced technology and an experienced engineering team, we offer bespoke solutions tailored to the industry's needs.With over two decades of expertise, we have cultivated robust supply chains that deliver metallurgical equipment of international standards. Our products enjoy an outstanding reputation in global markets, positioning us as a trusted partner for many prominent domestic and international companies.What We OfferOur premier product offerings encompass a wide array of state-of-the-art metallurgy and casting equipment. This includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, advanced heat treatment furnaces, precision extrusion machines, wire drawing machines, robust rolling mills, efficient dust removal equipment, high-precision surface milling machines, and sophisticated cooling towers, among other specialized equipment. Each product exemplifies our commitment to innovation and quality.Moreover, we extend comprehensive support to our clients launching new factories, offering indispensable services such as complete equipment model selection, expert production technology consultation, meticulous installation, commissioning, and operational process training. We provide a total-package production technology approach, adept turnkey project management, and seamless one-stop after-sales service. Tailoring products to meet our clients' specific requirements is our forte, ensuring they receive unparalleled pre-sales, in-sales, and after-sales support, making their experience entirely worry-free.What guiding principle forms the bedrock of our operations?At Shanghai Cast Technology, we are unwaveringly committed to embodying the principles of quality, reputation, and responsibility, which are deeply ingrained in our management philosophy. Our collaboration with esteemed domestic research and design institutions empowers us to continuously refine our equipment manufacturing technology, enhance performance, and cater to the distinct product needs of our clients. We are dedicated to elevating our after-sales service and technical support, fostering a collaborative relationship with our clients to drive mutual progress. Our ambition is for our equipment to empower clients, maximizing their production value and wealth creation.We extend a warm invitation to both our esteemed current clients and potential new partners to engage in dialogue and explore business opportunities with us. We are enthusiastic about forging strong collaborations and working hand-in-hand with our clients to create a prosperous future together.FAQQ: Are you the manufacturer?A: Absolutely, we are the original manufacturer. We proudly operate our own state-of-the-art factory, staffed by a team of highly skilled professional technicians, ensuring superior quality and innovation in every product.Q: What products do you offer?A: Our diverse product range includes Medium frequency furnaces, line-frequency induction melting furnaces, advanced electric furnaces, horizontal and upwards continuous casting machines, semi-continuous casting machines, efficient dust removal equipment, precision surface milling machines, and sophisticated cooling towers, among other essential metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options, including FOB, CFR, CIF, DAP, with payment terms such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram, to best accommodate our clients' needs.Q: What documents do you provide for export?A: We furnish a full suite of export documents including the Commercial Invoice, Packing List, Bill of Lading, and COC, among others, ensuring a seamless export process for our clients.

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