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High-Performance E6 PCBN Inserts for Extended Tool Longevity1
Abrasive Grinding, Superhard Materials, Versatile PCBN Inserts, Durable PCBN Inserts
Kaifeng Borja Superabrasives Co., Ltd.
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Product Description The Tipped cbn inserts series integral sintered PCBN tool, the appearance is diamond-shaped, is based on CBN powder and binder as raw materials, sintered under high temperature and ultra-high pressure conditions, the whole body of the knife block is CBN material, there is no hole in the middle, in the use of the need for professional tool bar match, mainly used for roughing, semi-finishing and finishing processes. The whole sintered PCBN blade, because the whole blade material is CBN, so it has more cutting edges, high utilization rate of the tool blank, greater bending strength; At the same time using advanced production technology and production equipment processing, can withstand 1400 degrees of high temperature, suitable for strong intermittent, weak intermittent and continuous environment cutting, more suitable for large deep high-speed cutting. The grade description: Tipped PCBN inserts --BCN grade and application fieldPCBN GradeCharacteristicArea of applicationBCN2700 80%-85%CBN,combinationgrain size Apply to the processing from rough to semi-finishing and discontinuou processing of gray cast iron,ductile castiron,high hard alloy cast iron,high nickel chromium and high chromium cast iron,high manganese steel and other difficult processing materials.BCN3700High content,submicron structure metal phase binder,with excellent abrasiveresistance and high thermal conductivity Apply to the continuous and light intermittent processing ofgray cast iron,powder metallurgy and partially hardened steelBCN470085%~90%CBN,12 micron,excellent abrasive resistance and impact toughness,high chemical stability and thermal stability Apply to cutting high chromium/nickel cast steel roll, and also suitable for high speed steel and quenched steel. Longer tool life duringhigh speed and high efficiency cutting.BCN5700High content fine grain AI system cermet phase binder with excellent abrasive resistance,thermal stability,impact toughness and chemical stability Apply to the finish and semi-processing of gray castiron hard cast iron,powder metallurgy,also suitable for the continuous and light intermittent processing of hardened steel.BCN6700 50%~65%CBN,fine control CBN Particle and TiN ceramic phase structure distribution. Abrasion resistance,impact resistance and chemical inert equilibrium High removal rate,good surface finish and long service life can be achieved during processing.Apply to continuous and medium intermittent turning applications of hardened steel.Our processing equipment: Commoncutting parameters Work pieceMaterialsHardnessAngle KrCuttingspeed(m/min)Cuttingdepth (mm)Cutting feed(mm/r) Hardened steeGr15HRC6045-95°70-2000.50-3.000.10~0.30Alloy cast ironHigh chrome ironHSD8010-45°15-2000.50-10.000.30-3.00Ductile ironQT450HB22045-95°80-5000.50-5.000.30-1.50Gray cast ironHT200HB18045-95100-8000.50-2.000.50-1.00Hardened gear40CrHRC5845-95°60-1200.30-3000.10-0.50Ball screwGr15HRC5545-9580-1200.50-8.000.10-0.30RollerHighnickel chromiumHSD7810-45°15-501.00-10.000.50-1.5RollerHighchrome ironHSD7510-45°15-451.00-10.000.50-1.5RollerHigh chrome steelHSD7510-45°20-601.00-10.000.50-1.5RollerHigh chrome steeHSD8810-45°10-301.00-10.000.50-1.5RollerHighcarbon semi steelHSD7010-4525-801.00-10.000.50-1.5Chill rollerChill cast ironHSD6710-45°20-501.00-10.000.50-1.5Slurry pump guardHigh chrome steelHRC5845-95°60-901.00-10.000.10-0.50Slurry pump impellerHigh chrome steelHRC6045-9550-900.50-4.000.10-0.50Slurry pump housingHigh chrome steelHSD5545-95°60-900.50-4.000.10-0.50Brake HubQT450HB22045-95°80-2000.50-4.000.30-1.50Brake discHT200HB19045-95°80-5000.50-4.000.50-1.00Reducer housingHT250HB20045-95100-1800.50-4.000.50-0.80Horseshoe brake padsHT250HB20045-95°80-1500.50-4.000.10-1.00Our advantage: The company was founded in 2008, with 16 years of experience in tool production and first-class quality assurance: Q1: Are you a factory or a trading company?A: We are a factory specializing in the production of cutting tools for more than 19 years. Our main products including PCBN, PCD inserts, Ceramics inserts, Whisker Ceramics inserts.Q2: Could you provide free samples?A: Yes, samples are provided for free, but need to pay the shipping cost.Q3: Why should we choose you?A: 1. We are industry and trade integration, and our product quality and price are very competitive. 2. The delivery time is fast, products in stock can be shipped within 1-3 days, and customized products are shipped according to the agreed time.Q4: What are the shipping methods and shipping costs?A: Meet your requirements, air, sea, express etc.; best methods and cheapest cost we will choose for our customers.Q5: What are the payment methods and prepayment for orders?A: T/T, PayPal, L/C, Western Union etc.; if it is in stock, 100% prepayment; if it is out of stock, 30% prepayment, the remaining 70% will be fully paid after the ready of the order on the invoice, before delivery.
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